EHD Lubrication Characteristics of a New Type of Ground Cylindrical Worm Gearing

1997 ◽  
Vol 119 (1) ◽  
pp. 101-107 ◽  
Author(s):  
V. Simon

A full thermal elastohydrodynamic analysis of lubrication of a new type of cylindrical worm gearing with concave worm profile, ground by a grinding wheel whose profile consists of two circular arcs, is presented. The EHD lubrication analysis is based on the simultaneous solution of the Reynolds, elasticity, energy, and Laplace’s equations. The oil viscosity variation with respect to pressure and temperature and the density variation with respect to pressure are included. The finite difference method and numerical integration have been used to get the solution of the highly nonlinear integrodifferential system of governing equations. By using a computer program, the influence of design and operating parameters of the new type of worm gearing on EHD lubrication characteristics has been investigated. Also, the comparison of the EHD load carrying capacity and of the power losses in the oil film of the new type and of the commonly used cylindrical worm gearings has been carried out.

Author(s):  
Vilmos V. Simon

The thermal elastohydrodynamic analysis of lubrication is applied to investigate the influence of misalignments of the meshing members on EHD lubrication in hypoid gears. The calculation is based on the simultaneous solution of the Reynolds, elasticity, energy, and Laplace’s equations. The full thermal EHD lubrication analysis is applied, therefore, the oil viscosity variation with respect to pressure and temperature and the density variation with respect to pressure are included. The real shape of the gap existing between the contacting tooth surfaces is treated, based on gear teeth geometry defined by the gear processing method and including the misalignments of mating members. By using the corresponding computer program, the influence of pinion’s running offset and axial adjustment errors, and angular position error of pinion axis on maximum oil film pressure and temperature, EHD load carrying capacity, and on power losses in the oil film is investigated. The obtained results are presented and discussed.


Author(s):  
Vilmos V. Simon

The influence of lubricant characteristics and operating parameters on the elastohydrodynamic lubrication in hypoid gears is investigated. The full thermal elastohydrodynamic analysis of lubrication is applied, based on the simultaneous solution of the Reynolds, elasticity, energy, and Laplace’s equations. The oil viscosity variation with respect to pressure and temperature and the density variation with respect to pressure are included. Using a computer algorithm, the influence of oil viscosity, pressure-viscosity and temperature-viscosity exponents, supplied oil temperature, speed and minimum oil film thickness on maximum oil film pressure and temperature, EHD load carrying capacity, and power losses in the oil film is investigated. The obtained results are presented and discussed.


Author(s):  
Vilmos Simon

The full thermal EHD lubrication analysis is applied, therefore, the oil viscosity variation with respect to pressure and temperature and the density variation with respect to pressure are included. By using the corresponding computer program, the influence of oil viscosity, pressure-viscosity and temperature-viscosity exponents, supplied oil temperature, speed and minimum oil film thickness on maximum oil film pressure and temperature, EHD load carrying capacity, and on power losses in the oil film is investigated. Small part of the obtained results is presented and discussed.


Author(s):  
Vilmos Simon

The thermal elastohydrodynamic analysis of lubrication is applied to investigate the influence of misalignments of the meshing members on lubrication in spiral bevel gears. The calculation is based on the simultaneous solution of the Reynolds, elasticity, energy, and Laplace’s equations. The full thermal EHD lubrication analysis is applied, therefore, the oil viscosity variation with respect to pressure and temperature and the density variation with respect to pressure are included. By using the corresponding computer program, the influence of pinion’s running offset and axial adjustment errors, and angular position error of pinion axis on maximum oil film pressure and temperature, EHD load carrying capacity, and on power losses in the oil film is investigated. On the basis of the obtained results it can be concluded that the EHD load carrying capacity and the friction factor are very sensitive to misalignments of the mating members in the spiral bevel gear pair, the friction factor is reduced by the increase of EHD load carrying capacity and vise versa, and the maximum inlet oil temperature is almost insensitive to the misalignments.


Author(s):  
Bugra Ertas

Abstract The following paper presents a new type of gas lubricated thrust bearing fabricated using additive manufacturing or direct metal laser melting (DMLM). The motivation for the new bearing concept is derived from the need for highly efficient supercritical carbon dioxide turbomachinery in the mega-watt power range. The paper provides a review of existing gas thrust bearing technologies, outlines the need for the new DMLM concept, and discusses proof of concept testing results. The new concept combines hydrostatic pressurization with individual flexibly mounted pads using hermetic squeeze film dampers in the bearing-pad support. Proof-of-concept testing in air for a 6.8" (173mm) outer diameter thrust bearing was performed; with loads up to 1,500 lbs (6.67kN) and a rotating speed of 10krpm (91 m/s tip speed). The experiments were performed with a bent shaft resulting in thrust runner axial vibration magnitudes of 2.9mils (74microns) p-p and dynamic thrust loads of 270 lbs (1.2kN) p-p. In addition, force deflection characteristics of the bearing system are presented for an inlet hydrostatic pressure of 380psi (2.62MPa). Results at 10krpm show that the pad support architecture was able to sustain high levels of dynamic misalignment equaling 6 times the nominal film clearance while demonstrating a unit load carrying capacity of 55psi (0.34Mpa). Gas-film force-deflection tests portrayed nonlinear behavior like a hardening spring, while the pad support stiffness was measured to be linear and independent of film thickness.


1959 ◽  
Vol 26 (3) ◽  
pp. 337-340
Author(s):  
C. F. Kettleborough

Abstract The problem of the stepped-thrust bearing is considered but, whereas normally volumetric continuity is assumed, the equations are solved assuming mass continuity; i.e., the variation of density is also considered as well as the effect of the stepped discontinuity on the load-carrying capacity and the coefficient of friction. Computed theoretical curves illustrate the importance of the density on the operation of this bearing and, in part, explain results already published.


2006 ◽  
Vol 326-328 ◽  
pp. 1811-1816 ◽  
Author(s):  
Young Ho Kim ◽  
Jae Ho Jung ◽  
Soon Jong Yoon ◽  
Won Sup Jang

In the construction of composite bridge structures, various types of shear connectors are usually used to provide an efficient load transfer and the composite action of two or more different materials. In the previous work conducted by authors, a new type of the shear connector was introduced, which is the perforated shear connector with flange heads (T-shaped perforated shear connector), and the structural behavior of the shear connector was discussed based on the results of push-out tests. For the practical design of new shear connector, it is necessary to develop the equation for the prediction of the load carrying capacity of the shear connector. In this study, the existing design equations for the Perfobond shear connector were briefly analyzed and the equation for the prediction of the shear capacity of T-shaped perforated shear connector was suggested empirically. By comparing the results obtained by the suggested equation, the existing equations for the Perfobond shear connector, and the experiment, the applicability and effectiveness of the suggested equation was estimated.


2006 ◽  
Vol 532-533 ◽  
pp. 885-888
Author(s):  
Yu Mei Luo ◽  
Qi Wu ◽  
De Jin Hu

In traditional NC curve grinding, the grinding wheel’s rotary surface is generally not on the grinding point’s normal direction, which will bring the distortion of grinding wheel and decrease the machining precision. This paper presents a new technology, which is called the non-interference normal tracking for NC curve grinding process. By controlling the worktable to rotate in the x-y plane, the superposition between the rotary surface of the grinding wheel and the normal vector of the workpiece’s contour is realized, and the interference between the wheel’s body and the workpiece could be avoided at the same time. A mathematic model is established and an algorithm to calculate the worktable’s rotary angle is proposed. Finally, the algorithm is applied in a new-type digital curve grinder successfully. The results show that the method is reliable and effective.


2011 ◽  
Vol 94-96 ◽  
pp. 342-349
Author(s):  
Wen Long Shi ◽  
Xuan Liu

The H-beam with corrugated webs is a new type of H-beam, whose webs are produced by substituting corrugated webs for flat webs. In this paper, analysis was conducted to study main design principles for H-beam with corrugated webs used in a project, including component design and joints design. Compared with H-beams, the products have superior load-carrying capacity and more favorable economic advantages.


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