Air-Side Heat Transfer and Friction Correlations for Plain Fin-and-Tube Heat Exchangers With Staggered Tube Arrangements

1999 ◽  
Vol 121 (3) ◽  
pp. 662-667 ◽  
Author(s):  
N. H. Kim ◽  
B. Youn ◽  
R. L. Webb
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Heat Exchangers ◽  
Small Diameter ◽  
Tube Diameter ◽  
Heat Transfer Correlation ◽  
Multiple Regression Technique ◽  
Geometric Variables ◽  
Tube Pitch ◽  
Fin Spacing

This paper deals with heat exchangers having plain fins on a staggered array of circular tubes. Correlations are developed to predict the air-side heat transfer coefficient and friction factor as a function of the Reynolds number and geometric variables of the heat exchanger such as tube diameter, tube pitch, fin spacing, etc. A multiple regression technique was used to correlate 47 sets of heat exchanger data to develop the heat transfer and friction correlation. The correlations are applicable to heat exchangers having small diameter tubes (or large tube pitch to tube diameter ratio), whose performance previous correlations failed to predict adequately. The heat transfer correlation applicable to three or more row configuration predicts 94 percent of the data within ±20 percent, and the heat transfer correlation applicable to one- or two-row configuration predicts 94 percent of the data within ±20 percent. The friction correlation predicts 90 percent of the data within ±20 percent.

Heat Transfer and Friction Correlations for Wavy Plate Fin-and-Tube Heat Exchangers

1997 ◽  
Vol 119 (3) ◽  
pp. 560-567 ◽  
Author(s):  
N.-H. Kim ◽  
J.-H. Yun ◽  
R. L. Webb
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Heat Exchanger ◽  
Transfer Coefficient ◽  
Heat Exchangers ◽  
Flow Conditions ◽  
Transfer Data ◽  
Circular Tubes ◽  
Multiple Regression Technique ◽  
Geometric Variables

This paper deals with heat exchangers having plate fins of herringbone wave configuration. Correlations are developed to predict the air-side heat transfer coefficient and friction factor as a function of flow conditions and geometric variables of the heat exchanger. Correlations are provided for both staggered and in-line arrays of circular tubes. A multiple regression technique was used to correlate 41 wavy fin geometries by Beecher and Fagan (1987), Wang et al. (1995), and Beecher (1968). For the staggered layout, 92 percent of the heat transfer data are correlated within ±10 percent and 91 percent of the friction data are correlated within ±15 percent.

Thermal Hydraulic Study of a Single Row Heat Exchanger With Helically Finned Tubes

2010 ◽  
Vol 132 (6) ◽  
Author(s):  
H. Huisseune ◽  
C. T’Joen ◽  
P. Brodeoux ◽  
S. Debaets ◽  
M. De Paepe
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Data Reduction ◽  
Mean Deviation ◽  
Heat Transfer Correlation ◽  
Test Rig ◽  
Reduction Procedure ◽  
Single Row ◽  
Finned Tubes ◽  
Tube Pitch

In this study, the heat transfer and friction correlation of a single row heat exchanger with helically finned tubes are experimentally determined. The transversal tube pitch was parametrically varied. A detailed description of the test rig and the data reduction procedure is given. A thorough uncertainty analysis was performed to validate the results. The proposed heat transfer correlation can describe 95% of the data within ±11% and shows a 4.49% mean deviation. The friction correlation predicts 95% of the data within ±19% with a mean deviation of 6.84%. The new correlations show the same trend as most correlations from open literature, but none of the literature correlations are able to accurately predict the results of this study.

Development of Heat Exchanger Fouling Model and Preventive Maintenance Diagnostic Tool

2007 ◽  
Vol 2 (2) ◽  
Author(s):  
H. Zabiri ◽  
V. R. Radhakrishnan ◽  
M. Ramasamy ◽  
N. M. Ramli ◽  
V. Do Thanh ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Predictive Model ◽  
Diagnostic Tool ◽  
Preventive Maintenance ◽  
Heat Exchangers ◽  
Waste Heat ◽  
A Priori ◽  
Transfer Efficiency ◽  
Heat Transfer Efficiency

The Crude Preheat Train (CPT) is a set of large heat exchangers which recover the waste heat from product streams back to preheat the crude oil. The overall heat transfer coefficient in these heat exchangers may be significantly reduced due to fouling. One of the major impacts of fouling in CPT operation is the reduced heat transfer efficiency. The objective of this paper is to develop a predictive model using statistical methods which can a priori predict the rate of the fouling and the decrease in heat transfer efficiency in a heat exchanger in a crude preheat train. This predictive model will then be integrated into a preventive maintenance diagnostic tool to plan the cleaning of the heat exchanger to remove the fouling and bring back the heat exchanger efficiency to their peak values. The fouling model was developed using historical plant operating data and is based on Neural Network. Results show that the predictive model is able to predict the shell and tube outlet temperatures with excellent accuracy, where the Root Mean Square Error (RMSE) obtained is less than 1%, correlation coefficient R2 of approximately 0.98 and Correct Directional Change (CDC) values of more than 90%. A preliminary case study shows promising indication that the predictive model may be integrated into a preventive maintenance scheduling for the heat exchanger cleaning.

Heat Transfer Performance of Different Nanofluids Flows in a Helically Coiled Heat Exchanger

2013 ◽  
Vol 832 ◽  
pp. 160-165 ◽  
Author(s):  
Mohammad Alam Khairul ◽  
Rahman Saidur ◽  
Altab Hossain ◽  
Mohammad Abdul Alim ◽  
Islam Mohammed Mahbubul
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Heat Exchanger ◽  
Pressure Drop ◽  
Transfer Coefficient ◽  
Friction Factor ◽  
Heat Exchangers ◽  
Heat Transfer Performance ◽  
Volume Concentration ◽  
Transfer Performance

Helically coiled heat exchangers are globally used in various industrial applications for their high heat transfer performance and compact size. Nanofluids can provide excellent thermal performance of this type of heat exchangers. In the present study, the effect of different nanofluids on the heat transfer performance in a helically coiled heat exchanger is examined. Four different types of nanofluids CuO/water, Al2O3/water, SiO2/water, and ZnO/water with volume fractions 1 vol.% to 4 vol.% was used throughout this analysis and volume flow rate was remained constant at 3 LPM. Results show that the heat transfer coefficient is high for higher particle volume concentration of CuO/water, Al2O3/water and ZnO/water nanofluids, while the values of the friction factor and pressure drop significantly increase with the increase of nanoparticle volume concentration. On the contrary, low heat transfer coefficient was found in higher concentration of SiO2/water nanofluids. The highest enhancement of heat transfer coefficient and lowest friction factor occurred for CuO/water nanofluids among the four nanofluids. However, highest friction factor and lowest heat transfer coefficient were found for SiO2/water nanofluids. The results reveal that, CuO/water nanofluids indicate significant heat transfer performance for helically coiled heat exchanger systems though this nanofluids exhibits higher pressure drop.

Analisis Perbandingan Jenis Material Penukar Kalor Plat Datar Aliran Silang Untuk Proses Pengeringan Kayu

2021 ◽  
Vol 9 (1) ◽  
pp. 60-71
Author(s):  
Abeth Novria Sonjaya ◽  
Marhaenanto Marhaenanto ◽  
Mokhamad Eka Faiq ◽  
La Ode M Firman
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Flat Plate ◽  
Heat Exchangers ◽  
Fluid Dynamic ◽  
Cross Flow ◽  
Plate Heat ◽  
Dry Air ◽  
Copper Material ◽  
Plate Type

The processed wood industry urgently needs a dryer to improve the quality of its production. One of the important components in a dryer is a heat exchanger. To support a durable heat transfer process, a superior material is needed. The aim of the study was to analyze the effectiveness of the application of cross-flow flat plate heat exchangers to be used in wood dryers and compare the materials used and simulate heat transfer on cross-flow flat plate heat exchangers using Computational Fluid Dynamic simulations. The results showed that there was a variation in the temperature out of dry air and gas on the flat plate heat exchanger and copper material had a better heat delivery by reaching the temperature out of dry air and gas on the flat plate type heat exchanger of successive cross flow and.   overall heat transfer coefficient value and the effectiveness value of the heat exchanger of the heat transfer characteristics that occur with the cross-flow flat plate type heat exchanger in copper material of 251.74725 W/K and 0.25.

scholarly journals Performance analyses of helical coil heat exchangers. The effect of external coil surface modification on heat exchanger effectiveness

2016 ◽  
Vol 37 (4) ◽  
pp. 137-159 ◽  
Author(s):  
Rafał Andrzejczyk ◽  
Tomasz Muszyński
Keyword(s):  
Heat Transfer ◽  
Surface Modification ◽  
Heat Exchanger ◽  
Heat Exchangers ◽  
Helical Structure ◽  
Nuclear Industry ◽  
Helical Coil ◽  
Tube Heat Exchanger ◽  
High Heat Transfer ◽  
Coil Heat

Abstract The shell and coil heat exchangers are commonly used in heating, ventilation, nuclear industry, process plant, heat recovery and air conditioning systems. This type of recuperators benefits from simple construction, the low value of pressure drops and high heat transfer. In helical coil, centrifugal force is acting on the moving fluid due to the curvature of the tube results in the development. It has been long recognized that the heat transfer in the helical tube is much better than in the straight ones because of the occurrence of secondary flow in planes normal to the main flow inside the helical structure. Helical tubes show good performance in heat transfer enhancement, while the uniform curvature of spiral structure is inconvenient in pipe installation in heat exchangers. Authors have presented their own construction of shell and tube heat exchanger with intensified heat transfer. The purpose of this article is to assess the influence of the surface modification over the performance coefficient and effectiveness. The experiments have been performed for the steady-state heat transfer. Experimental data points were gathered for both laminar and turbulent flow, both for co current- and countercurrent flow arrangement. To find optimal heat transfer intensification on the shell-side authors applied the number of transfer units analysis.

scholarly journals Execution of a Smart Prediction Tool to Evaluate Thermal Performance in a heat exchanger by using Single Elliptical Leaf Strips with altered Angle

2019 ◽  
Vol 8 (11) ◽  
pp. 123-131
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Thermal Performance ◽  
Heat Exchangers ◽  
Industrial Applications ◽  
Generalized Regression Neural Network ◽  
Prediction Tool ◽  
Pressure Drops ◽  
Transfer Rates ◽  
Mass Flow Rates

Heat exchangers are prominent industrial applications where engineering science of heat transfer and Mass transfer occurs. It is a contrivance where transfer of energy occurs to get output in the form of energy transfer. This paper aims at finding a solution to improve the thermal performance in a heat exchanger by using passive method techniques. This experimental and numerical analysis deals with finding the temperature outlets of cold and hot fluid for different mass flow rates and also pressure drop in the tube and the annular side by adding an elliptical leaf strip in the pipe at various angles. The single elliptical leaf used in experiment has major to minor axes ratios as 2:1 and distance of 50 mm between two leaves are arranged at different angular orientations from 0 0 to 1800 with 100 intervals. Since it’s not possible to find the heat transfer rates and pressure drops at every orientation of elliptical leaf so a generalized regression neural network (GRNN) prediction tool is used to get outputs with given inputs to avoid experimentation. GRNN is a statistical method of determining the relationship between dependent and independent variables. The values obtained from experimentation and GRNN nearly had precise values to each other. This analysis is a small step in regard with encomiastic approach for enhancement in performance of heat exchangers

scholarly journals Simulation of the effectiveness of longitudinal rectangular fins on the efficiency of the double pipe heat exchanger

2019 ◽  
Vol 21 (4) ◽  
pp. 48-57
Author(s):  
N. F. Timerbaev ◽  
A. K. Ali ◽  
Omar Abdulhadi Mustafa Almohamed ◽  
A. R. Koryakin
Keyword(s):  
Heat Exchanger ◽  
Heat Exchangers ◽  
Cold Water ◽  
Tube Diameter ◽  
Hot Water ◽  
Outer Tube ◽  
Design Parameters ◽  
Double Pipe ◽  
Central Pipe ◽  
Pipe Heat

In this article, a mathematical simulation of a double pipe heat exchanger is carried out, having the longitudinal rectangular fins with the dimension of (2*3*1000) mm, mounted on the outer surface of the inner tube of the heat exchanger. In this paper, the advantage of using of that type of fins and its effect on the effectiveness of the heat exchanger are studied with the help of the computer program. The carried out research allowsmaking the calculation to find the optimum design parameters of heat exchangers. The outer tube diameter is (34.1mm) while the inner tube diameter is (16.05mm). The tubes wall thickness is (1.5mm) and the model length was (1 m). The hot water is flowing through the inner tube in parallel with the cold water that passing the outer tube. The hot and cold water temperature at the inlet is (75°C & 30°C) respectively. The mass flow rate inside the central pipe is (0.1 kg/s) while the annular pipe carrying (0.3 kg/s). In the present work, the program ANSYS Workbench 15.0 was used to find out the results of heat transfer as well as the behavior of liquids inside the heat exchangers.

scholarly journals Performance Analysis and Design Optimization of Shell and Tube Heat Exchangers

2021 ◽  
Author(s):  
praveen math
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Heat Exchangers ◽  
Pressure Loss ◽  
Fluid Flows ◽  
Hot Water ◽  
Flow Conditions ◽  
Shell Side ◽  
Shell And Tube ◽  
Side Flow

Abstract Shell and Tube heat exchangers are having special importance in boilers, oil coolers, condensers, pre-heaters. They are also widely used in process applications as well as the refrigeration and air conditioning industry. The robustness and medium weighted shape of Shell and Tube heat exchangers make them well suited for high pressure operations. The aim of this study is to experiment, validate and to provide design suggestion to optimize the shell and tube heat exchanger (STHE). The heat exchanger is made of acrylic material with 2 baffles and 7 tubes made of stainless steel. Hot fluid flows inside the tube and cold fluid flows over the tube in the shell. 4 K-type thermocouples were used to read the hot and cold fluids inlet and outlet temperatures. Experiments were carried out for various combinations of hot and cold water flow rates with different hot water inlet temperatures. The flow conditions are limited to the lab size model of the experimental setup. A commercial CFD code was used to study the thermal and hydraulic flow field inside the shell and tubes. CFD methodology is developed to appropriately represent the flow physics and the procedure is validated with the experimental results. Turbulent flow in tube side is observed for all flow conditions, while the shell side has laminar flow except for extreme hot water temperatures. Hence transition k-kl-omega model was used to predict the flow better for transition cases. Realizable k- epsilon model with non-equilibrium wall function was used for turbulent cases. Temperature and velocity profiles are examined in detail and observed that the flow remains almost uniform to the tubes thus limiting heat transfer. Approximately 2/3 rd of the shell side flow does not surround the tubes due to biased flow contributing to reduced overall heat transfer and increased pressure loss. On the basis of these findings an attempt has been made to enhance the heat transfer by inducing turbulence in the shel l side flow. The two baffles were rotated in opposite direction to each other to achieve more circulation in the shell side flow and provide more contact with tube surface. Various positions of the baffles were simulated and studied using CFD analysis and th e results are summarized with respect to heat transfer and pressure loss.

Performance Study of Heat Exchangers with Continuous Helical Baffles on Different Inclination Angles

2013 ◽  
Vol 655-657 ◽  
pp. 461-464 ◽  
Author(s):  
Su Fang Song
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Heat Exchanger ◽  
Pressure Drop ◽  
Transfer Coefficient ◽  
Heat Exchangers ◽  
Performance Study ◽  
Three Dimensional Model ◽  
Shell Side ◽  
Inclination Angles

The three-dimensional model of heat exchangers with continuous helical baffles was built. The fluid flow dynamics and heat transfer of shell side in the helical baffled heat exchanger were simulated and calculated. The velocity, pressure and temperature distributions were achieved. The simulation shows that with the same baffle pitch, shell-side heat transfer coefficient increased by 25% and the pressure drop decreases by 18% in helical baffled heat exchanger compared with segmental helical baffles. With the analyzing of the flow and heat transfer in heat exchanger in 5 different inclination angles from 11°to 21°, it can be found that both shell side heat transfer coefficient and pressure drop will reduce respectively by 86% and 52% with the increases 11°to 21°of the inclination angles. Numerical simulation provided reliable theoretical reference for further engineering research of heat exchanger with helical baffles.

Sign in / Sign up

Export Citation Format

Share Document