Relationship Between Unsteady Flow, Pressure Fluctuations, and Noise in a Centrifugal Pump—Part A: Use of PDV Data to Compute the Pressure Field

1995 ◽  
Vol 117 (1) ◽  
pp. 24-29 ◽  
Author(s):  
S. Chu ◽  
R. Dong ◽  
J. Katz

Velocity distributions determined by using Particle Displacement Velocimetry are used for computing the pressure field within the volute of a centrifugal pump. It is shown that blade-tongue interactions and nonuniform outflux from the impeller are primary contributors to local pressure fluctuations and far field noise. Consequently, a slight increase in the space between the impeller and the tongue causes significant changes in flow structure and reductions in the resulting noise. The impact is significant as long as the tongue-impeller gap is less than 20 percent of the impeller radius. It is also shown that the vorticity distributions, particularly the large vortex trains associated with the jet/wake phenomenon, dominate variations in the total pressure. Thus, it is unlikely that a potential flow model can provide any realistic description of the flow structure.

1995 ◽  
Vol 117 (1) ◽  
pp. 30-35 ◽  
Author(s):  
S. Chu ◽  
R. Dong ◽  
J. Katz

Maps of pressure distributions computed using PDV data, combined with noise and local pressure measurements, are used for identifying primary sources of noise in a centrifugal pump. In the vicinity of the impeller pressure minima occur around the blade and near a vortex train generated as a result of non-uniform outflux from the impeller. The pressure everywhere also varies depending on the orientation of the impeller relative to the tongue. Noise peaks are generated when the pressure difference across the tongue is maximum, probably due to tongue oscillations, and when the wake impinges on the tip of the tongue.


1997 ◽  
Vol 119 (3) ◽  
pp. 506-515 ◽  
Author(s):  
R. Dong ◽  
S. Chu ◽  
J. Katz

Particle Image Velocimetry (PIV), pressure, and noise measurements are used to study the effect of modifications to tongue and impeller geometries on the flow structure and resulting noise in a centrifugal pump. It is demonstrated that the primary sources of noise are associated with interactions of the nonuniform outflux from the impeller (jet/wake phenomenon) with the tongue. Consequently, significant reduction of noise is achieved by increasing the gap between the tongue and the impeller up to about 20 percent of the impeller radius. Further increase in the gap affects the performance adversely with minimal impact on the noise level. When the gap is narrow, the primary sources of noise are impingement of the wake on the tip of the tongue, and tongue oscillations when the pressure difference across it is high. At about 20 percent gap, the entire wake and its associated vorticity trains miss the tongue, and the only (quite weak) effect of nonuniform outflux is the impingement of the jet on the tongue. An attempt is also made to reduce the nonuniformity in outflux from the impeller by inserting short vanes between the blades. They cause reduction in the size of the original wakes, but generate an additional jet/wake phenomenon of their own. Both wakes are weak to a level that their impacts on local pressure fluctuations and noise are insignificant. The only remaining major contributor to noise is tongue oscillations. This effect is shown to be dependent on the stiffness of the tongue.


1995 ◽  
Author(s):  
R. Dong ◽  
S. Chu ◽  
J. Katz

Particle Image Velocimetry (PIV), pressure and noise measurements are used to study the effect of modifications to tongue and impeller geometries on the flow structure and resulting noise in a centrifugal pump. It is demonstrated that the primary sources of noise are associated with interactions of the non-uniform outflux from the impeller (jet/wake phenomenon) with the tongue. Consequently, significant reduction of noise is achieved by increasing the gap between the tongue and the impeller up to about 20% of the impeller radius. Further increase in the gap affects the performance adversely with minimal impact on the noise level. When the gap is narrow, the primary sources of noise are impingement of the wake on the tip of the tongue, and tongue oscillations when the pressure difference across it is high. At about 20% gap, the entire wake and its associated vorticity trains miss the tongue, and the only (quite weak) effect of nonuniform outflux is the impingement of the jet on the tongue. An attempt is also made to reduce the non-uniformity in outflux from the impeller by inserting short vanes between the blades. They cause reduction in the size of the original wakes, but generate an additional jet/wake phenomenon of their own. Both wakes are weak to a level that their impacts on local pressure fluctuations and noise are insignificant. The only remaining major contributor to noise is tongue oscillations. This effect is shown to be dependent on the stiffness of the tongue.


Author(s):  
Jose´ Gonza´lez ◽  
Carlos Santolaria ◽  
Eduardo Blanco ◽  
Joaqui´n Ferna´ndez

Both experimental and numerical studies of the unsteady pressure field inside a centrifugal pump have been carried out. The unsteady patterns found for the pressure fluctuations are compared and a further and more detailed flow study from the numerical model developed will be presented in this paper. Measurements were carried out with pressure transducers installed on the volute shroud. At the same time, the unsteady pressure field inside the volute of a centrifugal pump has been numerically modelled using a finite volume commercial code and the dynamic variables obtained have been compared with the experimental data available. In particular, the amplitude of the fluctuating pressure field in the shroud side wall of the volute at the blade passing frequency is successfully captured by the model for a wide range of operating flow rates. Once the developed numerical model has shown its capability in describing the unsteady patterns experimentally measured, an explanation for such patterns is searched. Moreover, the possibilities of the numerical model can be extended to other sections (besides the shroud wall of the volute), which can provide plausible explanations for the dynamic interaction effects between the flow at the impeller exit and the volute tongue at different axial positions. The results of the numerical simulation are focused in the blade passing frequency in order to study the relative effect of the two main phenomena occurring at that frequency for a given position: the blade passing in front of the tongue and the wakes of the blades.


1983 ◽  
Vol 105 (3) ◽  
pp. 345-354 ◽  
Author(s):  
R. J. Wilson ◽  
B. G. Jones

An experimental study of the fluctuating velocity field and the fluctuating static wall pressure in an annular turbulent air flow system with a radius ratio of 4.314 has been conducted. The study included direct measurements of the mean velocity profile, turbulent velocity field and fluctuating static wall pressure from which the statistical values of the turbulent intensity levels, power spectral densities of the turbulent quantities, and the cross-correlation between the fluctuating static wall pressure and the fluctuating velocity field in the core region of the flow were obtained. The effect of the turbulent core region of the flow on the wall pressure fluctuations was studied by cross-correlating the axial and radial velocity components with the wall pressure fluctuations. A three-sensor, signal subtraction data analysis method using coherence techniques was developed to separate the superimposed local pressure fluctuations and acoustically transmitted noise. This analysis method is shown to adequately isolate the local pressure fluctuation information at each wall of the flow channel. The results of the experimental measurements are compared with existing experimental and numerical information on turbulent annular flow fields and wall pressure statistics. The pressure-velocity correlation indicates that a substantial contribution to the pressure field on the wall of the flow channel is from the turbulent core region outside of the boundary layer. The wall pressure field is shown to be significantly different on the two dissimilar walls. The pressure-velocity correlations show that this difference is due to the geometric difference between the dissimilar volumetric sources which contribute to the wall pressure field. The results of this study show that vibration modeling must incorporate the effects of the flow geometry on the wall pressure statistics, which are used as the driving force for flow-induced vibrations.


Author(s):  
Stefan Berten ◽  
Philippe Dupont ◽  
Mohamed Farhat ◽  
Francois Avellan

In a centrifugal pump the interaction between the rotating impeller pressure field and the stationary diffuser pressure field yields pressure fluctuations as the result of a modulation process. These fluctuations may induce hydroacoustic pressure fluctuations in the exit chamber of the pump and could cause unacceptable vibrations. This paper presents a methodology for the prediction of hydroacoustic pressure fluctuations resulting from rotor-stator interaction in a multistage centrifugal pump. The method consists in the one-way coupling of incompressible CFD and hydroacoustic simulations. In a first step the rotorstator pressure fluctuations are calculated using a commercial 3D-RANS CFD-code (CFX 10) for different flow rates. The acoustic simulations are performed in two consecutive steps. Initially a free oscillation analysis using white noise pressure fluctuations is performed, which provides hydroacoustic eigen frequencies and mode shapes of the outlet casing. In a second step the spatially distributed pressure fluctuations from the CFD simulation are used to perform a forced oscillation analysis. This approach allows the prediction of possible standing waves in the hydraulic collection elements in the last stage of multistage pumps.


2018 ◽  
Vol 861 ◽  
pp. 422-446 ◽  
Author(s):  
Dimitar G. Vlaykov ◽  
Michael Wilczek

Understanding the small-scale structure of incompressible turbulence and its implications for the non-local pressure field is one of the fundamental challenges in fluid mechanics. Intense velocity gradient structures tend to cluster on a range of scales which affects the pressure through a Poisson equation. Here we present a quantitative investigation of the spatial distribution of these structures conditional on their intensity for Taylor-based Reynolds numbers in the range [160, 380]. We find that the correlation length of the second invariant of the velocity gradient is proportional to the Kolmogorov scale. It is also a good indicator for the spatial localization of intense enstrophy and strain-dominated regions, as well as the separation between them. We describe and quantify the differences in the two-point statistics of these regions and the impact they have on the non-locality of the pressure field as a function of the intensity of the regions. Specifically, across the examined range of Reynolds numbers, the pressure in strong rotation-dominated regions is governed by a dissipation-scale neighbourhood. In strong strain-dominated regions, on the other hand, it is determined primarily by a larger neighbourhood reaching inertial scales.


Machines ◽  
2021 ◽  
Vol 9 (3) ◽  
pp. 60
Author(s):  
Khaled Alawadhi ◽  
Bashar Alzuwayer ◽  
Tareq Ali Mohammad ◽  
Mohammad H. Buhemdi

Since centrifugal pumps consume a mammoth amount of energy in various industrial applications, their design and optimization are highly relevant to saving maximum energy and increasing the system’s efficiency. In the current investigation, a centrifugal pump has been designed and optimized. The study has been carried out for the specific application of transportation of slurry at a flow rate of 120 m3/hr to a head of 20 m. For the optimization process, a multi-objective genetic algorithm (MOGA) and response surface methodology (RSM) have been employed. The process is based on the mean line design of the pump. It utilizes six geometric parameters as design variables, i.e., number of vanes, inlet beta shroud, exit beta shroud, hub inlet blade draft, Rake angle, and the impeller’s rotational speed. The objective functions employed are pump power, hydraulic efficiency, volumetric efficiency, and pump efficiency. In this reference, five different software packages, i.e., ANSYS Vista, ANSYS DesignModeler, response surface optimization software, and ANSYS CFX, were coupled to achieve the optimized design of the pump geometry. Characteristic maps were generated using simulations conducted for 45 points. Additionally, erosion rate was predicted using 3-D numerical simulations under various conditions. Finally, the transient behavior of the pump, being the highlight of the study, was evaluated. Results suggest that the maximum fluctuation in the local pressure and stresses on the cases correspond to a phase angle of 0°–30° of the casing that in turn corresponds to the maximum erosion rates in the region.


2002 ◽  
Vol 124 (3) ◽  
pp. 784-790 ◽  
Author(s):  
Jorge L. Parrondo-Gayo ◽  
Jose´ Gonza´lez-Pe´rez ◽  
Joaquı´n Ferna´ndez-Francos

An experimental investigation is presented which analyzes the unsteady pressure distribution existing in the volute of a conventional centrifugal pump with a nondimensional specific speed of 0.48, for flow-rates from 0% to 160% of the best-efficiency point. For that purpose, pressure signals were obtained at 36 different locations along the volute casing by means of fast-response pressure transducers. Particular attention was paid to the pressure fluctuations at the blade passage frequency, regarding both amplitude and phase delay relative to the motion of the blades. Also, the experimental data obtained was used to adjust the parameters of a simple acoustic model for the volute of the pump. The results clearly show the leading role played by the tongue in the impeller-volute interaction and the strong increase in the magnitude of dynamic forces and dipole-like sound generation in off-design conditions.


2011 ◽  
Vol 8 (3-4) ◽  
pp. 309-321 ◽  
Author(s):  
S. K. Pandey ◽  
Dharmendra Tripathi

This model investigates particularly the impact of an integral and a non-integral number of waves on the swallowing of food stuff such as jelly, tomato puree, soup, concentrated fruits juices and honey transported peristaltically through the oesophagus. The fluid is considered as a Casson fluid. Emphasis is on the study of the dependence of local pressure distribution on space and time. Mechanical efficiency, reflux limit and trapping are also discussed. The effect of Casson fluid vis-à-vis Newtonian fluid is investigated analytically and numerically too. The result is physically interpreted as that the oesophagus makes more efforts to swallow fluids with higher concentration. It is observed that the pressure is uniformly distributed when an integral number of waves is there in the oesophagus; but it is non-uniform when a non-integral number of waves is present therein. It is further observed that as the plug flow region widens, the pressure difference increases, which indicates that the averaged flow rate will reduce for a Casson fluid. It is also concluded that Casson fluids are more prone to reflux.


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