Turbine Airfoil Net Heat Flux Reduction With Cylindrical Holes Embedded in a Transverse Trench

2008 ◽  
Vol 131 (1) ◽  
Author(s):  
Katharine L. Harrison ◽  
John R. Dorrington ◽  
Jason E. Dees ◽  
David G. Bogard ◽  
Ronald S. Bunker
Keyword(s):  
Heat Transfer ◽  
Boundary Layer ◽  
Heat Flux ◽  
Film Cooling ◽  
Suction Side ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Heat Transfer Augmentation ◽  
Net Heat Flux ◽  
Cylindrical Holes

Film cooling adiabatic effectiveness and heat transfer coefficients for cylindrical holes embedded in a 1d transverse trench on the suction side of a simulated turbine vane were investigated to determine the net heat flux reduction. For reference, measurements were also conducted with standard inclined, cylindrical holes. Heat transfer coefficients were determined with and without upstream heating to isolate the hydrodynamic effects of the trench and to investigate the effects of the thermal approach boundary layer. Also, the effects of a tripped versus an untripped boundary layer were explored. For both the cylindrical holes and the trench, heat transfer augmentation was much greater for the untripped approach flow. A further increase in heat transfer augmentation was caused by use of upstream heating, with as much as a 180% augmentation for the trench. The tripped approach flow led to much lower heat transfer augmentation than the untipped case. The net heat flux reduction for the trench was found to be significantly higher than for the row of cylindrical holes.

Turbine Airfoil Net Heat Flux Reduction With Cylindrical Holes Embedded in a Transverse Trench

2007 ◽  
Author(s):  
Katharine L. Harrison ◽  
John R. Dorrington ◽  
Jason E. Dees ◽  
David G. Bogard ◽  
Ronald S. Bunker
Keyword(s):  
Heat Transfer ◽  
Boundary Layer ◽  
Heat Flux ◽  
Film Cooling ◽  
Suction Side ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Heat Transfer Augmentation ◽  
Net Heat Flux ◽  
Cylindrical Holes

Film cooling adiabatic effectiveness and heat transfer coefficients for cylindrical holes embedded in a 1d transverse trench on the suction side of a simulated turbine vane were investigated to determine the net heat flux reduction. For reference, measurements were also conducted with standard inclined, cylindrical holes. Heat transfer coefficients were determined with and without upstream heating to isolate the hydrodynamic effects of the trench and to investigate the effects of the thermal approach boundary layer. Also the effects of a tripped versus an un-tripped boundary layer were explored. For both the cylindrical holes and the trench, heat transfer augmentation was much greater with no tripping of the approach flow. A further increase in heat transfer augmentation was caused by use of upstream heating, with as much as a 150% augmentation with the trench. With a tripped approach flow the heat transfer augmentation was much less. The net heat flux reduction for the trench was found to be significantly higher than for the row of cylindrical holes.

The Influence of the Boundary Layer State and Reynolds Number on Film Cooling and Heat Transfer on a Cooled Nozzle Guide Vane

2000 ◽  
Author(s):  
Hans Reiss ◽  
Albin Bölcs
Keyword(s):  
Heat Transfer ◽  
Boundary Layer ◽  
Film Cooling ◽  
Guide Vane ◽  
Suction Side ◽  
Flow Conditions ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Nozzle Guide Vane ◽  
Nozzle Guide

Film cooling and heat transfer measurements were carried out on a cooled nozzle guide vane in a linear cascade, using a transient liquid crystal technique. Three flow conditions were realized: the nominal operating condition of the vane with an exit Reynolds number of 1.47e6, as well as two lower flow conditions: Re2L = 1.0e6 and 7.5e5. The vane model was equipped with a single row of inclined round film cooling holes with compound angle orientation on the suction side. Blowing ratios ranging form 0.3 to 1.5 were covered, all using foreign gas injection (CO2) yielding an engine-representative density ratio of 1.6. Two distinct states of the incoming boundary layer onto the injection station were compared, an undisturbed laminar boundary layer as it forms naturally on the suction side, and a fully turbulent boundary layer which was triggered with a trip wire upstream of injection. The aerodynamic flow field is characterized in terms of profile Mach number distribution, and the associated heat transfer coefficients around the uncooled airfoil are presented. Both detailed and spanwise averaged results of film cooling effectiveness and heat transfer coefficients are shown on the suction side, which indicate considerable influence of the state of the incoming boundary layer on the performance of a film cooling row. The influence of the mainstream flow condition on the film cooling behavior at constant blowing ratio is discussed for three chosen injection regimes.

Degradation of Film Cooling Performance on a Turbine Vane Suction Side due to Surface Roughness

2005 ◽  
Vol 128 (3) ◽  
pp. 547-554 ◽  
Author(s):  
James L. Rutledge ◽  
David Robertson ◽  
David G. Bogard
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Film Cooling ◽  
Extended Period ◽  
Suction Side ◽  
Transfer Coefficients ◽  
Cooling Performance ◽  
Heat Transfer Coefficients ◽  
Turbine Vane ◽  
Adiabatic Effectiveness

After an extended period of operation, the surfaces of turbine airfoils become extremely rough due to deposition, spallation, and erosion. The rough airfoil surfaces will cause film cooling performance degradation due to effects on adiabatic effectiveness and heat transfer coefficients. In this study, the individual and combined effects of roughness upstream and downstream of a row of film cooling holes on the suction side of a turbine vane have been determined. Adiabatic effectiveness and heat transfer coefficients were measured for a range of mainstream turbulence levels and with and without showerhead blowing. Using these parameters, the ultimate film cooling performance was quantified in terms of net heat flux reduction. The dominant effect of roughness was a doubling of the heat transfer coefficients. Maximum adiabatic effectiveness levels were also decreased significantly. Relative to a film cooled smooth surface, a film cooled rough surface was found to increase the heat flux to the surface by 30%–70%.

Degradation of Film Cooling Performance on a Turbine Vane Suction Side Due to Surface Roughness

2005 ◽  
Author(s):  
James L. Rutledge ◽  
David Robertson ◽  
David G. Bogard
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Film Cooling ◽  
Extended Period ◽  
Suction Side ◽  
Transfer Coefficients ◽  
Cooling Performance ◽  
Heat Transfer Coefficients ◽  
Turbine Vane ◽  
Adiabatic Effectiveness

After an extended period of operation, the surfaces of turbine airfoils become extremely rough due to deposition, spallation, and erosion. The rough airfoil surfaces will cause film cooling performance degradation due to effects on adiabatic effectiveness and heat transfer coefficients. In this study, the individual and combined effects of roughness upstream and downstream of a row of film cooling holes on the suction side of a turbine vane have been determined. Adiabatic effectiveness and heat transfer coefficients were measured for a range of mainstream turbulence levels and with and without showerhead blowing. Using these parameters, the ultimate film cooling performance was quantified in terms of net heat flux reduction. The dominant effect of roughness was a doubling of the heat transfer coefficients. Maximum adiabatic effectiveness levels were also decreased significantly. Relative to a film cooled smooth surface, a film cooled rough surface was found to increase the heat flux to the surface by 30% to 70%.

Cooling the Tip of a Turbine Blade Using Pressure Side Holes—Part II: Heat Transfer Measurements

2005 ◽  
Vol 127 (2) ◽  
pp. 278-286 ◽  
Author(s):  
J. R. Christophel ◽  
K. A. Thole ◽  
F. J. Cunha
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Turbine Blade ◽  
Suction Side ◽  
Leakage Flow ◽  
Pressure Side ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Net Heat Flux ◽  
Blade Tip

The clearance gap between a turbine blade tip and its associated shroud allows leakage flow across the tip from the pressure side to the suction side of the blade. Understanding how this leakage flow affects heat transfer is critical in extending the durability of a blade tip, which is subjected to effects of oxidation and erosion. This paper is the second of a two-part series that discusses the augmentation of tip heat transfer coefficients as a result of blowing from film-cooling holes placed along the pressure side of a blade and from dirt purge holes placed on the tip. For the experimental investigation, three scaled-up blades were used to form a two-passage, linear cascade in a low-speed wind tunnel. The rig was designed to simulate different tip gap sizes and film-coolant flow rates. Heat transfer coefficients were quantified by using a constant heat flux surface placed along the blade tip. Results indicate that increased film-coolant injection leads to increased augmentation levels of tip heat transfer coefficients, particularly at the entrance region to the gap. Despite increased heat transfer coefficients, an overall net heat flux reduction to the blade tip results from pressure-side cooling because of the increased adiabatic effectiveness levels. The area-averaged results of the net heat flux reduction for the tip indicate that there is (i) little dependence on coolant flows and (ii) more cooling benefit for a small tip gap relative to that of a large tip gap.

scholarly journals Effect of Coolant Injection on Heat Transfer for a Simulated Turbine Airfoil Leading Edge

1998 ◽  
Author(s):  
Ushio M. Yuki ◽  
David G. Bogard ◽  
J. Michael Cutbirth
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Film Cooling ◽  
Leading Edge ◽  
Streamwise Vortex ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Net Heat Flux ◽  
Overall Performance ◽  
Adiabatic Effectiveness

This paper presents an experimental study of the heat transfer on the leading edge of a simulated film cooled turbine airfoil. Previous studies have shown that use of film cooling on the leading edge of an airfoil can significantly increase the heat transfer coefficients around the leading edge which counter-acts the benefits of the adiabatic effectiveness provided by the coolant film. These heat transfer results complement our earlier study of the adiabatic effectiveness for this leading edge and film cooling hole geometry. Heat transfer and adiabatic effectiveness results were combined to determine the overall performance of the film cooling in terms of the net heat flux reduction. Heat transfer coefficients were found to be significantly increased by the film cooling flow in a narrow region which followed the path of the coolant flow. However, heat transfer coefficients were maximum to one side of the coolant jet, consistent with a streamwise vortex flow which is believed to be generated by the interaction of the mainstream with the coolant jet. Overall performance in terms of the net heat flux reduction was found to be unaffected by the large heat transfer coefficients in the vicinity of the holes, but was significantly diminished farther downstream.

Heat Flux Reduction From Film Cooling and Correlation of Heat Transfer Coefficients From Thermographic Measurements at Engine Like Conditions

2002 ◽  
Author(s):  
S. Baldauf ◽  
M. Scheurlen ◽  
A. Schulz ◽  
S. Wittig
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Film Cooling ◽  
Transfer Coefficients ◽  
Average Heat ◽  
Heat Transfer Coefficients ◽  
New Correlation ◽  
The Heat Transfer Coefficient

Heat transfer coefficients and the resulting heat flux reduction due to film cooling on a flat plate downstream a row of cylindrical holes are investigated. Highly resolved two dimensional heat transfer coefficient distributions were measured by means of infrared thermography and carefully corrected for local internal testplate conduction and radiation effects [1]. These locally acquired data are processed to lateral average heat transfer coefficients for a quantitative assessment. A wide range variation of the flow parameters blowing rate and density ratio as well as the geometrical parameters streamwise ejection angle and hole spacing is examined. The effects of these dominating parameters on the heat transfer augmentation from film cooling are discussed and interpreted with the help of highly resolved surface results of effectiveness and heat transfer coefficients presented earlier [2]. A new method of evaluating the heat flux reduction from film cooling is presented. From a combination of the lateral average of both the adiabatic effectiveness and the heat transfer coefficient, the lateral average heat flux reduction is processed according to the new method. The discussion of the total effect of film cooling by means of the heat flux reduction reveals important characteristics and constraints of discrete hole ejection. The complete heat transfer data of all measurements are used as basis for a new correlation of lateral average heat transfer coefficients. This correlation combines the effects of all the dominating parameters. It yields a prediction of the heat transfer coefficient from the ejection position to far downstream, including effects of extreme blowing angles and hole spacing. The new correlation has a modular structure to allow for future inclusion of additional parameters. Together with the correlation of the adiabatic effectiveness it provides an immediate determination of the streamwise heat flux reduction distribution of cylindrical hole film cooling configurations.

Film Cooling From a Row of Holes With Both Ends Embedded in Transverse Slots

2008 ◽  
Author(s):  
D. H. Zhang ◽  
L. Sun ◽  
Q. Y. Chen ◽  
M. Lin ◽  
M. Zeng ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Film Cooling ◽  
Aerodynamic Performance ◽  
Transfer Coefficients ◽  
Cooling Effectiveness ◽  
Cooling Performance ◽  
Film Cooling Effectiveness ◽  
Heat Transfer Coefficients ◽  
Discharge Coefficients ◽  
Cylindrical Holes

Embedding a row of typical cylindrical holes in a transverse slot can improve the cooling performance. Rectangular slots can increase the cooling effectiveness but is at the cost of decreasing of discharge coefficients. An experiment is conducted to examine the effects of an overlying transverse inclined trench on the film cooling performance of axial holes. Four different trench configurations are tested including the baseline inclined cylindrical holes. The influence of the geometry of the upstream lip of the exit trench and the geometry of the inlet trench on cooling performance is examined. Detailed film cooling effectiveness and heat transfer coefficients are obtained separately using the steady state IR thermography technique. The discharge coefficients are also acquired to evaluate the aerodynamic performance of different hole configurations. The results show that the film cooling holes with both ends embedded in slots can provide higher film cooling effectiveness and lower heat transfer coefficients; it also can provide higher discharge coefficients whilst retaining the mechanical strength of a row of discrete holes. The cooling performance and the aerodynamic performance of the holes with both ends embedded in inclined slots are superior to the holes with only exit trenched. To a certain extent, the configuration of the upstream lip of the exit trench affects the cooling performance of the downstream of the trench. The filleting for the film hole inlet avail the improvement of the cooling effect, but not for the film hole outlet. Comparing film cooling with embedded holes to unembedded holes, the overall heat flux ratio shows that the film holes with both ends embedded in slots and filleting for the film hole inlet can produce the highest heat flux reduction.

Heat Flux Reduction From Film Cooling and Correlation of Heat Transfer Coefficients From Thermographic Measurements at Enginelike Conditions

2002 ◽  
Vol 124 (4) ◽  
pp. 699-709 ◽  
Author(s):  
S. Baldauf ◽  
M. Scheurlen ◽  
A. Schulz ◽  
S. Wittig
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Film Cooling ◽  
Transfer Coefficients ◽  
Average Heat ◽  
Heat Transfer Coefficients ◽  
New Correlation ◽  
The Heat Transfer Coefficient

Heat transfer coefficients and the resulting heat flux reduction due to film cooling on a flat plate downstream a row of cylindrical holes are investigated. Highly resolved two-dimensional heat transfer coefficient distributions were measured by means of infrared thermography and carefully corrected for local internal testplate conduction and radiation effects. These locally acquired data are processed to lateral average heat transfer coefficients for a quantitative assessment. A wide range variation of the flow parameters blowing rate and density ratio as well as the geometrical parameters streamwise ejection angle and hole spacing is examined. The effects of these dominating parameters on the heat transfer augmentation from film cooling are discussed and interpreted with the help of highly resolved surface results of effectiveness and heat transfer coefficients presented earlier. A new method of evaluating the heat flux reduction from film cooling is presented. From a combination of the lateral average of both the adiabatic effectiveness and the heat transfer coefficient, the lateral average heat flux reduction is processed according to the new method. The discussion of the total effect of film cooling by means of the heat flux reduction reveals important characteristics and constraints of discrete hole ejection. The complete heat transfer data of all measurements are used as basis for a new correlation of lateral average heat transfer coefficients. This correlation combines the effects of all the dominating parameters. It yields a prediction of the heat transfer coefficient from the ejection position to far downstream, including effects of extreme blowing angles and hole spacing. The new correlation has a modular structure to allow for future inclusion of additional parameters. Together with the correlation of the adiabatic effectiveness it provides an immediate determination of the streamwise heat flux reduction distribution of cylindrical hole film-cooling configurations.

The Physical Mechanism of Heat Transfer Augmentation in Stagnating Flows Subject to Freestream Turbulence

2010 ◽  
Vol 133 (2) ◽  
Author(s):  
Andrew R. Gifford ◽  
Thomas E. Diller ◽  
Pavlos P. Vlachos
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Heat Transfer Coefficient ◽  
Coherent Structures ◽  
Physical Mechanism ◽  
Length Scale ◽  
Freestream Turbulence ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Heat Transfer Augmentation

Experiments have been performed in a water tunnel facility to examine the physical mechanism of heat transfer augmentation by freestream turbulence in classical Hiemenz flow. A unique experimental approach to studying the problem is developed and demonstrated herein. Time-resolved digital particle image velocimetry (TRDPIV) and a new variety of thin-film heat flux sensor called the heat flux array (HFA) are used simultaneously to measure the spatiotemporal influence of coherent structures on the heat transfer coefficient as they approach and interact with the stagnation surface. Laminar flow and heat transfer at low levels of freestream turbulence (Tux¯=0.5–1.0%) are examined to provide baseline flow characteristics and heat transfer coefficients. Similar experiments using a turbulence grid are performed to examine the effects of turbulence with mean streamwise turbulence intensity of Tux¯=5.0% and an integral length scale of Λx¯=3.25 cm. At a Reynolds number of ReD¯=U∞¯D/υ=21,000, an average increase in the mean heat transfer coefficient of 64% above the laminar level was observed. Experimental studies confirm that coherent structures play a dominant role in the augmentation of heat transfer in the stagnation region. Calculation and examination of the transient physical properties for coherent structures (i.e., circulation, area averaged vorticity, integral length scale, and proximity to the surface) shows that freestream turbulence is stretched and vorticity is amplified as it is convected toward the stagnation surface. The resulting stagnation flow is dominated by dynamic, counter-rotating vortex pairs. Heat transfer augmentation occurs when the rotational motion of coherent structures sweeps cooler freestream fluid into the laminar momentum and thermal boundary layers into close proximity of the heated stagnation surface. Evidence in support of this mechanism is provided through validation of a new mechanistic model, which incorporates the transient physical properties of tracked coherent structures. The model performs well in capturing the essential dynamics of the interaction and in the prediction of the experimentally measured transient and time-averaged turbulent heat transfer coefficients.

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