A Probabilistic Treatment of Microstructural Effects on Fatigue Crack Growth of Large Cracks

1996 ◽  
Vol 118 (3) ◽  
pp. 379-386 ◽  
Author(s):  
K. S. Chan ◽  
T. Y. Torng

A probabilistic model has been developed for treating the effects of microstructural variation on the fatigue crack growth response of large cracks in structural alloys. The proposed methodology is based on a microstructure-based fatigue crack growth law that relates the crack growth rate, da/dN, to the dislocation barrier spacing, yield stress, fatigue ductility coefficient, Young’s modulus, and the dislocation cell size or crack jump distance. Probabilistic treatment of these microstructure-dependent variables has led to a fatigue crack growth law that includes explicitly the randomness of the yield stress, fatigue ductility coefficient, and the dislocation barrier spacing in the response equation. Applications of the probabilistic crack growth model to structural reliability analyses for steels and Ti-alloys are illustrated, and the probabilistic sensitivities of individual random variables are evaluated.

2018 ◽  
Vol 8 (8) ◽  
pp. 1225 ◽  
Author(s):  
Azadeh Keshtgar ◽  
Christine Sauerbrunn ◽  
Mohammad Modarres

In this paper, AE signals collected during fatigue crack-growth of aluminum and titanium alloys (Al7075-T6 and Ti-6Al-4V) were analyzed and compared. Both the aluminum and titanium alloys used in this study are prevalent materials in aerospace structures, which prompted this current investigation. The effect of different loading conditions and loading frequencies on a proposed AE-based crack-growth model were studied. The results suggest that the linear model used to relate AE and crack growth is independent of the loading condition and loading frequency. Also, the model initially developed for the aluminum alloy proves to hold true for the titanium alloy while, as expected, the model parameters are material dependent. The model parameters and their distributions were estimated using a Bayesian regression technique. The proposed model was developed and validated based on post processing and Bayesian analysis of experimental data.


Author(s):  
Yan-Nan Du ◽  
Ming-Liang Zhu ◽  
Fu-Zhen Xuan ◽  
Shan-Tung Tu

A comparison of currently available codes for assessment of fatigue crack growth, including ASME (America Society of Mechanical Engineers) SEC. XI, FKM (Forchungskuratorium Maschinenbau) guideline, WES (Japan Welding Engineering Society) 2805, BS7910 and JSME (The Japan Society of Mechanical Engineers), was carried out by paying attention to the suitability of application and the easiness to obtain the parameters, based on fatigue crack growth data of Cr-Ni-Mo-V steel welded joints. Results showed that fatigue crack growth curves provided by the FKM or WES were good choice when few inputs were at hand while the curves in the BS7910, JSME and ASME were recommended for precise estimation. It was indicated that the assessment of welded joints solely by fatigue crack growth behavior at base metal part and the assessment of fatigue crack growth for the aged condition by as-received one both resulted in non-conservativeness, albeit dependent on the range of stress ratios, R. A new bilinear form of fatigue crack growth model independent of R was developed based on transition point occurred in the near-threshold regime. This constituted the bilinear approach to fatigue assessment, and thus contributed to the optimization of fatigue assessment in the near-threshold regime.


2000 ◽  
Author(s):  
A. B. O. Soboyejo ◽  
S. Shademan ◽  
V. Sinha ◽  
W. O. Soboyejo

Abstract This paper presents the results of combined experimental and theoretical studies of the effects of colony microstructure on fatigue crack growth in Ti-6Al-4V. Colony microstructures with controlled lath widths and colony sizes are produced by controlled cooling from the β phase field. For colony microstructures with approximately 20 vol% of β phase, the fatigue crack growth rates are shown to decrease with increasing α lath and colony size. A new statistical multiparameter modeling methodology framework is proposed for the assessment of the combined effects of mechanical and microstructural random variables on the fatigue crack growth rate. Excellent statistical correlation has been observed between the theoretical model and experimental data. The implications of the results are also discussed for the estimation of fatigue life.


2020 ◽  
Vol 131 ◽  
pp. 105324 ◽  
Author(s):  
S.C. Wu ◽  
C.H. Li ◽  
Y. Luo ◽  
H.O. Zhang ◽  
G.Z. Kang

Author(s):  
Mahboubeh Yazdanipour ◽  
Mohammad Pourgol-Mohammad ◽  
Naghd-Ali Choupani ◽  
Mojtaba Yazdani

This paper studies the stochastic behavior of fatigue crack growth analytically and empirically by employing basic models in fracture mechanics. The research estimates the crack growth rate probabilistically, quantifies the uncertainty of probabilistic models under fatigue loading in automotive parts, and applies the simulations on W319 aluminum alloy, which has vast applications in automotive components’ products. Walker and Forman correlations are used in the paper. The deterministic simulations of these models are verified with afgrow code and validated experimentally with fatigue data of W319 aluminum. Then, the models are treated probabilistically by considering the models’ parameters stochastic. Monte Carlo (MC) simulation is employed to investigate the models under stochastic conditions. The paper is quantifies the propagation of uncertainty with calculating the standard deviations of crack lengths via cycles. The proposed procedure is useful for selecting a proper probabilistic fatigue crack growth model in specific applications and can be used in future fatigue studies not only in the automotive industry but also in other critical fields, to obtain more reliable conclusions.


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