1D Engine Simulation of a Small HSDI Diesel Engine Applying a Predictive Combustion Model

2007 ◽  
Vol 130 (1) ◽  
Author(s):  
T. Cerri ◽  
A. Onorati ◽  
E. Mattarelli
Keyword(s):  
Diesel Engine ◽  
High Speed ◽  
Fuel Injection ◽  
Direct Injection ◽  
Combustion Process ◽  
Numerical Approach ◽  
Operating Conditions ◽  
Combustion Model ◽  
Full Load ◽  
Partial Load

The paper analyzes the operations of a small high speed direct injection (HSDI) turbocharged diesel engine by means of a parallel experimental and computational investigation. As far as the numerical approach is concerned, an in-house 1D research code for the simulation of the whole engine system has been enhanced by the introduction of a multizone quasi-dimensional combustion model, tailored for multijet direct injection diesel engines. This model takes into account the most relevant issues of the combustion process: spray development, air-fuel mixing, ignition, and formation of the main pollutant species (nitrogen oxide and particulate). The prediction of the spray basic patterns requires previous knowledge of the fuel injection rate. Since the direct measure of this quantity at each operating condition is not a very practical proceeding, an empirical model has been developed in order to provide reasonably accurate injection laws from a few experimental characteristic curves. The results of the simulation at full load are compared to experiments, showing a good agreement on brake performance and emissions. Furthermore, the combustion model tuned at full load has been applied to the analysis of some operating conditions at partial load, without any change to the calibration parameters. Still, the numerical simulation provided results that qualitatively agree with experiments.

1D Engine Simulation of a Small HSDI Diesel Engine Applying a Predictive Combustion Model

2006 ◽  
Author(s):  
T. Cerri ◽  
A. Onorati ◽  
E. Mattarelli
Keyword(s):  
Diesel Engine ◽  
Fuel Injection ◽  
Direct Injection ◽  
Combustion Process ◽  
Numerical Approach ◽  
Injection Rate ◽  
Operating Conditions ◽  
Combustion Model ◽  
Full Load ◽  
Partial Load

The paper analyses, by means of a parallel experimental and computational investigation, the performances of a small HSDI turbocharged Diesel engine. As far as the numerical approach is concerned, an in-house ID research code for the simulation of the whole engine system has been enhanced by the introduction of a multi-zone quasi-dimensional combustion model, tailored for multi-jet direct injection Diesel engines. This model takes into account the most relevant issues of the combustion process: the spray development, the in-cylinder air-fuel mixing process, the ignition and formation of the main pollutant species, such as nitrogen oxides and particulate. The prediction of the spray basic patterns requires the previous knowledge of the fuel injection rate. Since the direct measure of this quantity at each operating condition is not a very practical proceeding, an empirical model has been developed in order to provide reasonably accurate injection laws from a few experimental characteristic curves. The results of the simulation at full load are compared to experiments, showing a good agreement on brake performance and emissions. Furthermore, the combustion model tuned at full load has been applied without any change to the analysis of some operating conditions at partial load. Still, the numerical simulation provided results which qualitatively agree with experiments.

A Comprehensive Model for Pilot-Ignited, Coal-Water Mixture Combustion in a Direct-Injection Diesel Engine

1990 ◽  
Vol 112 (3) ◽  
pp. 384-390
Author(s):  
S. Wahiduzzaman ◽  
P. N. Blumberg ◽  
R. Keribar ◽  
C. I. Rackmil
Keyword(s):  
Diesel Engine ◽  
Fuel Injection ◽  
Direct Injection ◽  
Accurate Determination ◽  
Engine Performance ◽  
Operating Conditions ◽  
Combustion Model ◽  
Water Mixture ◽  
Engine Design ◽  
Pilot Fuel

A combustion model has been developed for a direct-injected diesel engine fueled with coal-water slurry mixture (CWM) and assisted by diesel pilot injection. The model combines the unique heat and mass transport and chemical kinetic processes of CWM combustion with the normal in-cylinder processes of a diesel engine. It includes a two-stage evaporation submodel for the drying of the CWM droplet, a global kinetic submodel for devolatilization, and a char combustion submodel describing surface gasification by oxygen, carbon dioxide, and water vapor. The combustion volume is discretized into multiple zones, each of whose individual thermochemistry is determined by in-situ equilibrium calculations. This provides an accurate determination of the boundary conditions for the CWM droplet combustion submodels and the gas phase heat release. A CWM fuel jet development, entrainment, and mixing submodel is used to calculate the mass of unburned air in each of the burned zones. A separate submodel of diesel pilot fuel combustion is incorporated into the overall model, as it has been found that pilot fuel is required to achieve satisfactory combustion under many operating conditions. The combustion model is integrated with an advanced engine design analysis code. The integrated model can be used as a tool for exploration of the effects of fuel characteristics, fuel injection parameters, and engine design variables on engine performance, and in the assessment of the effects of component design modifications on the overall efficiency of the engine and the degree of coal burnout achieved.

Computational fluid dynamics study of the effects of the re-entrant lip shape and toroidal radii of piston bowl on a high-speed direct-injection diesel engine's performance and emissions

2005 ◽  
Vol 219 (8) ◽  
pp. 1011-1023 ◽  
Author(s):  
Y Zhu ◽  
H Zhao ◽  
N Ladommatos
Keyword(s):  
Fluid Dynamics ◽  
Computational Fluid Dynamics ◽  
High Speed ◽  
Fuel Injection ◽  
Direct Injection ◽  
Combustion Process ◽  
Operating Conditions ◽  
Injection System ◽  
Part Load ◽  
Piston Bowl

The piston bowl design is one of the most important factors that affect the air-fuel mixing and the subsequent combustion and pollutant formation processes in a direct-injection diesel engine. The bowl geometry and dimensions, such as the pip region, bowl lip area, and toroidal radius, are all known to have an effect on the in-cylinder mixing and combustion process. In order to understand better the effect of re-entrant geometry, three piston bowls with different toroidal radii and lip shapes were investigated using computational fluid dynamics engine modelling. KIVA3V with improved submodels was used to model the in-cylinder flows and combustion process, and it was validated on a high-speed direct-injection engine with a second-generation common-rail fuel injection system. The engine's performance, in-cylinder flow, and combustion, and emission characteristics were analysed at maximum power and maximum torque conditions and at part-load operating conditions. Three injector protrusions and injection timings were investigated at full-load and part-load conditions.

CFD Modelling of the Effects of Injection Timing on the Combustion Process and Emissions in an HSDI Diesel Engine

2012 ◽  
Author(s):  
Raouf Mobasheri ◽  
Zhijun Peng
Keyword(s):  
Diesel Engine ◽  
High Speed ◽  
Cfd Simulation ◽  
Direct Injection ◽  
Combustion Process ◽  
Injection Timing ◽  
Cfd Modelling ◽  
Combustion Modeling ◽  
Pressure Trace ◽  
Hsdi Diesel Engine

High-Speed Direct Injection (HSDI) diesel engines are increasingly used in automotive applications due to superior fuel economy. An advanced CFD simulation has been carried out to analyze the effect of injection timing on combustion process and emission characteristics in a four valves 2.0L Ford diesel engine. The calculation was performed from intake valve closing (IVC) to exhaust valve opening (EVO) at constant speed of 1600 rpm. Since the work was concentrated on the spray injection, mixture formation and combustion process, only a 60° sector mesh was employed for the calculations. For combustion modeling, an improved version of the Coherent Flame Model (ECFM-3Z) has been applied accompanied with advanced models for emission modeling. The results of simulation were compared against experimental data. Good agreement of calculated and measured in-cylinder pressure trace and pollutant formation trends were observed for all investigated operating points. In addition, the results showed that the current CFD model can be applied as a beneficial tool for analyzing the parameters of the diesel combustion under HSDI operating condition.

Simulation of a Single Cylinder Diesel Engine Under Cold Start Conditions Using Simulink

2000 ◽  
Vol 123 (1) ◽  
pp. 117-124 ◽  
Author(s):  
H.-Q. Liu ◽  
N. G. Chalhoub ◽  
N. Henein
Keyword(s):  
Diesel Engine ◽  
Direct Injection ◽  
Cold Start ◽  
Operating Conditions ◽  
Combustion Model ◽  
Nonlinear Dynamic Model ◽  
Single Cylinder ◽  
Engine Model ◽  
Simulink Model ◽  
Engine Components

A nonlinear dynamic model is developed in this study to simulate the overall performance of a naturally aspirated, single cylinder, four-stroke, direct injection diesel engine under cold start and fully warmed-up conditions. The model considers the filling and emptying processes of the cylinder, blowby, intake, and exhaust manifolds. A single zone combustion model is implemented and the heat transfer in the cylinder, intake, and exhaust manifolds are accounted for. Moreover, the derivations include the dynamics of the crank-slider mechanism and employ an empirical model to estimate the instantaneous frictional losses in different engine components. The formulation is coded in modular form whereby each module, which represents a single process in the engine, is introduced as a single block in an overall Simulink engine model. The numerical accuracy of the Simulink model is verified by comparing its results to those generated by integrating the engine formulation using IMSL stiff integration routines. The engine model is validated by the close match between the predicted and measured cylinder gas pressure and engine instantaneous speed under motoring, steady-state, and transient cold start operating conditions.

Effects of the Injection Parameters on the Emissions of a Heavy Duty Diesel Engine

2009 ◽  
Author(s):  
M. Yılmaz ◽  
M. Zafer Gul ◽  
Y. Yukselenturk ◽  
B. Akay ◽  
H. Koten
Keyword(s):  
Diesel Engine ◽  
Direct Injection ◽  
Combustion Process ◽  
Design Parameters ◽  
Combustion Model ◽  
Particulate Emissions ◽  
Multiphase Model ◽  
Heavy Duty ◽  
Flow Development ◽  
Air Motion

It is estimated by the experts in the automotive industry that diesel engines on the transport market should increase within the years to come due to their high thermal efficiency coupled with low carbon dioxide (CO2) emissions, provided their nitrogen oxides (NOx) and particulate emissions are reduced. At present, adequate after-treatments, NOx and particulates matter (PM) traps are developed and industrialized with still concerns about fuel economy, robustness, sensitivity to fuel sulfur and cost because of their complex and sophisticated control strategy. New combustion processes focused on clean diesel combustion are investigated for their potential to achieve near zero particulate and NOx emissions. Their main drawbacks are increased level of unburned hydrocarbons (HC) and carbon monoxide (CO) emissions, combustion control at high load and limited operating range and power output. In this work, cold flow simulations for a single cylinder of a nine-liter (6 cylinder × 1.5 lt.) diesel engine have been performed to find out flow development and turbulence generation in the piston-cylinder assembly. In this study, the goal is to understand the flow field and the combustion process in order to be able to suggest some improvements on the in-cylinder design of an engine. Therefore combustion simulations of the engine have been performed to find out flow development and emission generation in the cylinder. Moreover, the interaction of air motion with high-pressure fuel spray injected directly into the cylinder has also been carried out. A Lagrangian multiphase model has been applied to the in-cylinder spray-air motion interaction in a heavy-duty CI engine under direct injection conditions. A comprehensive model for atomization of liquid sprays under high injection pressures has been employed. The combustion is modeled via a new combustion model ECFM-3Z (Extended Coherent Flame Model) developed at IFP. Finally, a calculation on an engine configuration with compression, spray injection and combustion in a direct injection Diesel engine is presented. Further investigation has also been performed in-cylinder design parameters in a DI diesel engine that result in low emissions by effect of high turbulence level. The results are widely in agreement qualitatively with the previous experimental and computational studies in the literature.

Multi-Valve High-Speed Direct Injection Diesel Engines—the Design Challenge

1993 ◽  
Vol 207 (4) ◽  
pp. 307-315
Author(s):  
I P Gilbert ◽  
A R Heath ◽  
I D Johnstone
Keyword(s):  
Diesel Engine ◽  
Fuel Economy ◽  
Cylinder Head ◽  
High Speed ◽  
Fuel Injection ◽  
Direct Injection ◽  
Selection Strategy ◽  
Design Challenge ◽  
Hsdi Diesel Engine ◽  
High Level

The need to increase power, to improve fuel economy and to meet stringent exhaust emissions legislation with a high level of refinement has provided a challenge for the design of a compact high-speed direct injection (HSDI) diesel engine. This paper describes various aspects of cylinder head design with particular consideration of layout and number of valves, valve actuation, port selection strategy, fuel injection systems and cylinder head construction.

A High-Speed Direct Injection Diesel Engine for Passenger Cars

1988 ◽  
Vol 202 (3) ◽  
pp. 171-181 ◽  
Author(s):  
J A Stephenson ◽  
B A Hood
Keyword(s):  
Diesel Engine ◽  
High Speed ◽  
Fuel Injection ◽  
Direct Injection ◽  
Injection System ◽  
Passenger Cars ◽  
Medium Speed ◽  
Medium Speed Engine ◽  
Hsdi Diesel Engine ◽  
Wide Speed Range

The paper describes the development of a high-speed direct injection (HSDI) diesel engine suitable for passenger car applications. The evolution from a low emissions medium-speed engine, through a four-cylinder 2.3 litre research engine, into a four-cylinder 2.0 litre production engine is presented. The challenge to the engineer has been to develop the HSDI engine to operate with acceptable noise, emissions, smoke and driveability over the wide speed range (up to 5000 r/min) required for passenger cars. The key element in this task was the optimization of the combustion system and fuel injection equipment. The HSDI is shown to have a significant fuel economy advantage over the prechamber indirect injection (IDI) engine. Future developments of the fuel injection system are described which will further enhance the HSDI engine and provide additional noise and emissions control.

Detecting and Correcting Cylinder Imbalance in Direct Injection Engines

2000 ◽  
Vol 123 (3) ◽  
pp. 413-424 ◽  
Author(s):  
M. J. van Nieuwstadt ◽  
I. V. Kolmanovsky
Keyword(s):  
High Pressure ◽  
Diesel Engine ◽  
High Speed ◽  
Fuel Injection ◽  
Direct Injection ◽  
Direct Injection Engines ◽  
High Speed Diesel ◽  
On Line ◽  
Manufacturing Accuracy ◽  
Adaptation Scheme

Modern direct injection engines feature high pressure fuel injection systems that are required to control the fuel quantity very accurately. Due to limited manufacturing accuracy these systems can benefit from an on-line adaptation scheme that compensates for injector variability. Since cylinder imbalance affects many measurable signals, different sensors and algorithms can be used to equalize torque production by the cylinders. This paper compares several adaptation schemes that use different sensors. The algorithms are evaluated on a cylinder-by-cylinder simulation model of a direct injection high speed diesel engine. A proof of stability and experimental results are reported as well.

Low-sooting combustion in a small-bore high-speed direct-injection diesel engine using narrow-angle injectors

2008 ◽  
Vol 222 (10) ◽  
pp. 1927-1937 ◽  
Author(s):  
T-G Fang ◽  
R E Coverdill ◽  
C-F F Lee ◽  
R A White
Keyword(s):  
Diesel Engine ◽  
High Speed ◽  
Direct Injection ◽  
Fuel Efficiency ◽  
Operating Conditions ◽  
Injection Timing ◽  
Exhaust Pipe ◽  
Injection Angle ◽  
Direct Injection Diesel Engine ◽  
Combustion Flame

An optically accessible high-speed direct-injection diesel engine was used to study the effects of injection angles on low-sooting combustion. A digital high-speed camera was employed to capture the entire cycle combustion and spray evolution processes under seven operating conditions including post-top-dead centre (TDC) injection and pre-TDC injection strategies. The nitrogen oxide (NO x) emissions were also measured in the exhaust pipe. In-cylinder pressure data and heat release rate calculations were conducted. All the cases show premixed combustion features. For post-TDC injection cases, a large amount of fuel deposition is seen for a narrower-injection-angle tip, i.e. the 70° tip, and ignition is observed near the injector tip in the centre of the bowl, while for a wider-injection-angle tip, namely a 110° tip, ignition occurs near the spray tip in the vicinity of the bowl wall. The combustion flame is near the bowl wall and at the central region of the bowl for the 70° tip. However, the flame is more distributed and centralized for the 110° tip. Longer spray penetration is found for the pre-TDC injection timing cases. Liquid fuel impinges on the bowl wall or on the piston top and a fuel film is formed. Ignition for all the pre-TDC injection cases occur in a distributed way in the piston bowl. Two different combustion modes are observed for the pre-TDC injection cases including a homogeneous bulky combustion flame at earlier crank angles and a heterogeneous film combustion mode with luminous sooting flame at later crank angles. In terms of soot emissions, NO x emissions, and fuel efficiency, results show that the late post-TDC injection strategy gives the best performance.

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