Dependence of the Yield and Fatigue Strength of the Thread Rolled Mild Steel on Dislocation Density

2006 ◽  
Vol 129 (1) ◽  
pp. 216-222 ◽  
Author(s):  
J. Aghazadeh Mohandesi ◽  
Mohammad A. Rafiee ◽  
O. Maffi ◽  
P. Saffarzadeh
Keyword(s):  
Fatigue Strength ◽  
Dislocation Density ◽  
Yield Stress ◽  
High Speed ◽  
Machining Process ◽  
Fine Layered Structure ◽  
Thread Rolling ◽  
Substructure Formation ◽  
Full Annealing ◽  
Steel Bolts

Dependence of the yield and fatigue strength of steel bolts with composition in accordance to AISI 1035 manufactured by thread rolling and machining process on dislocation density were investigated. The results indicate that the fatigue strength of the rolled bolts are 55% higher than the machined bolts and by full annealing at 850°C, it reduced to the extent of machined specimen. Partial annealing of the thread rolled bolts at 680°C caused a reduction of fatigue strength by approximately 61% due to reduction in the dislocation density. Fatigue strength was improved by deformation rate (i.e., rolling speed), which is also due to the increasing dislocation density. Yield stress of the studied specimens followed the same pattern as fatigue strength. Considering the obtained results from the low and high speed, partial and full annealed thread rolled specimens, yield stress of the thread rolled bolts has been modeled based on the dislocation density. The obtained results from the model are in good agreement with the experimental results. The contribution to fatigue strength by thread rolling stems from the strain hardening effect which would facilitate the formation of compressive residual stress near the surface layer. The strengthening may be attributed to increasing dislocation density in the ferrite phase (i.e., substructure formation), in addition to the formation of a fine layered structure consisting of elongated pearlite colonies and ferrite grains.

scholarly journals Thermographic Study of Chip Temperature in High-Speed Dry Milling Magnesium Alloys

2016 ◽  
Vol 7 (2) ◽  
pp. 86-92 ◽  
Author(s):  
Józef Kuczmaszewski ◽  
Ireneusz Zagórski ◽  
Piotr Zgórniak
Keyword(s):  
Temperature Measurement ◽  
Magnesium Alloys ◽  
High Speed ◽  
Machining Process ◽  
Dry Milling ◽  
Technological Parameters ◽  
Chip Temperature ◽  
Thermographic Study ◽  
On Chip ◽  
The Impact

Abstract This paper presents an overview of the state of knowledge on temperature measurement in the cutting area during magnesium alloy milling. Additionally, results of own research on chip temperature measurement during dry milling of magnesium alloys are included. Tested magnesium alloys are frequently used for manufacturing elements applied in the aerospace industry. The impact of technological parameters on the maximum chip temperature during milling is also analysed. This study is relevant due to the risk of chip ignition during the machining process.

Material and optical properties of GaAs grown on (001) Ge/Si pseudo-substrate

2004 ◽  
Vol 809 ◽  
Author(s):  
Yves Chriqui ◽  
Ludovic Largeau ◽  
Gilles Patriarche ◽  
Guillaume Saint-Girons ◽  
Sophie Bouchoule ◽  
...  
Keyword(s):  
Optical Properties ◽  
Dislocation Density ◽  
High Speed ◽  
Chemical Vapor ◽  
Atomic Layer ◽  
Lattice Parameter ◽  
Photoluminescence Intensity ◽  
High Quality ◽  
Light Emitting ◽  
Thermal Expansion Coefficients

ABSTRACTOne of the major challenges during recent years was to achieve the compatibility of III-V semiconductor epitaxy on silicon substrates to combine opto-electronics with high speed circuit technology. However, the growth of high quality epitaxial GaAs on Si is not straightforward due to the intrinsic differences in lattice parameters and thermal expansion coefficients of the two materials. Moreover, antiphase boundaries (APBs) appear that are disadvantageous for the fabrication of light emitting devices. Recently the successful fabrication of high quality germanium layers on exact (001) Si by chemical vapor deposition (CVD) was reported. Due to the germanium seed layer the lattice parameter is matched to the one of GaAs providing for excellent conditions for the subsequent GaAs growth. We have studied the material morphology of GaAs grown on Ge/Si PS using atomic layer epitaxy (ALE) at the interface between Ge and GaAs. We present results on the reduction of APBs and dislocation density on (001) Ge/Si PS when ALE is applied. The ALE allows the reduction of the residual dislocation density in the GaAs layers to 105 cm−2 (one order of magnitude as compared to the dislocation density of the Ge/Si PS). The optical properties are improved (ie. increased photoluminescence intensity). Using ALE, light emitting diodes based on strained InGaAs/GaAs quantum well as well as of In(Ga)As quantum dots on an exactly oriented (001) Ge/Si pseudo-substrate were fabricated and characterized.

Ultra-High Speed Grinding Using a CBN Wheel for a Mirror-Like Surface Finish

2005 ◽  
Vol 291-292 ◽  
pp. 67-72 ◽  
Author(s):  
M. Ota ◽  
T. Nakayama ◽  
K. Takashima ◽  
H. Watanabe
Keyword(s):  
Surface Finish ◽  
High Speed ◽  
High Efficiency ◽  
Ground Surface ◽  
Machining Process ◽  
Grinding Wheel ◽  
Cbn Wheel ◽  
Ultra High Speed ◽  
High Speed Grinding ◽  
Grinding Conditions

There are strong demands for a machining process capable of reducing the surface roughness of sliding parts, such as auto parts and other components, with high efficiency. In this work, we attempted to grind hardened steel to a mirror-like surface finish with high efficiency using an ultra-high speed grinding process. In the present study, we examined the effects of the work speed and the grinding wheel grain size in an effort to optimize the grinding conditions for accomplishing mirror-like surface grinding with high efficiency. The results showed that increasing the work speed, while keeping grinding efficiency constant, was effective in reducing the work affected layer and that the grinding force of a #200 CBN wheel was lower than that of a #80 CBN wheel. Based on these results, a high-efficiency grinding step with optimized grinding conditions was selected that achieved excellent ground surface quality with a mirror-like finish.

Numerical Simulation of Cutting Force in High Speed Machining of Inconel 718

2020 ◽  
Vol 856 ◽  
pp. 43-49
Author(s):  
Santosh Kumar Tamang ◽  
Nabam Teyi ◽  
Rinchin Tashi Tsumkhapa
Keyword(s):  
Cutting Force ◽  
Inconel 718 ◽  
High Speed ◽  
Experimental Results ◽  
Machining Process ◽  
Experimental Result ◽  
Work Piece ◽  
High Speed Machining ◽  
Numerical Result ◽  
3D Software

Machining is one of the major manufacturing processes that converts a raw work piece of arbitrary size into a finished product of definite shape of predetermined size by suitably controlling the relative motion between the tool and the work. Lately, machining process is shifting towards high speed machining (HSM) from conventional machining to improve and efficiently increase production, and towards dry machining from excessive coolant used wet machining to improve economy of production. And the tools used are mostly hardened alloys to facilitate HSM. The work piece materials are continually improving their properties by emergence and development of newer and high resistive super alloys (HRSA). In this paper an attempt has been made to validate an experimental result of cutting force obtained by performing HSM on an HRSA Inconel 718, by comparing it with the numerical result obtained by simulating the same setting using DEFORM 3D software. Based on the comparison it is found that the simulated results exhibit close proximity with the experimental results validating the experimental results and the effectiveness of the software.

scholarly journals Effect of Yield Stress on Fatigue Strength of Non-Load-Carrying Fillet Welded Joints

1992 ◽  
Vol 1992 (171) ◽  
pp. 417-425 ◽  
Author(s):  
Kazuyoshi Matsuoka ◽  
Ichihiko Takahashi ◽  
Eisuke Fujii
Keyword(s):  
Fatigue Strength ◽  
Yield Stress ◽  
Welded Joints ◽  
Load Carrying

scholarly journals Impact of Cutting Environments on Sustainable Machining of H13 Tool Steel Alloy

2020 ◽  
Vol 5 (2) ◽  
Author(s):  
Vincent A Balogun ◽  
Isuamfon F Edem ◽  
Etimbuk B Bassey
Keyword(s):  
Tool Life ◽  
Tool Steel ◽  
High Speed ◽  
Machining Process ◽  
Steel Alloy ◽  
High Speed Machining ◽  
Sustainable Machining ◽  
H13 Tool Steel ◽  
Green Machining ◽  
The Impact

The use of electrical energy and coolants/lubricants has been widely reported in mechanical machining. However, increased research and process innovation in high speed machining has brought about optimised manufacturing cycle times. This has promoted dry machining and the use of minimum quantity lubrication (MQL). This work understudies the impact of different cutting environments in machining H13 tool steel alloys at transition speed regime with emphasis on sustainable machining of the alloy. To achieve this, end milling tests were performed on AISI H13 steel alloy (192 BHN) on a MIKRON HSM 400 high speed machining centre using milling inserts. After each cutting pass, the milling insert was removed for tool wear measurement on the digital microscope. The electrical power consumed was measured with the Fluke 435 power clamp meter mounted on the three phase cable at the back of the machine. It was discovered that MQL has a promising advantage in terms of tool life with 25 minutes of machining, net power requirement of 10% when compared to dry cutting, and environmental benefits when machining H13 tool steel alloy. This work is fundamentally important in assessing the environmental credentials and resource efficiency regime for green machining of H13 tool steel alloysKeywords— H13 tool steel, green machining, process optimization, tool life, cutting environments, energy consumption 

Stress Triaxiality in Chip Segmentation During High Speed Machining of Titanium Alloy

2014 ◽  
Author(s):  
Xueping Zhang ◽  
Rajiv Shivpuri ◽  
Anil K. Srivastava
Keyword(s):  
Titanium Alloy ◽  
High Speed ◽  
Split Hopkinson Pressure Bar ◽  
Shear Bands ◽  
Stress Triaxiality ◽  
Machining Process ◽  
High Speed Machining ◽  
Hopkinson Pressure Bar ◽  
Static Tests ◽  
Pressure Stress

Beside strain intensity, stress triaxiality (pressure-stress states) is the most important factor to control initiation of ductile fracture in chip segmentation through affecting the loading capacity and strain to failure. The effect of stress triaxiality on failure strain is usually assessed by dynamic Split Hopkinson Pressure Bar (SHPB) or quasi-static tests of tension, compression, torsion, and shear. However, the stress triaxialities produced by these tests are considerably different from those in high speed machining of titanium alloys where adiabatic shear bands (ASB) are associated with much higher strains, stresses and temperatures. This aspect of shear localization and fracture are poorly understood in previous research. This paper aims to demonstrate the role of stress triaxiality in chip segmentation during machining titanium alloy using finite element method. This research promotes a fundamental understanding of thermo-mechanics of the high-speed machining process, and provides a logical insight into the fracture mechanism in discontinuous chips.

Granulation of Extruded Plastic Wires: Influence of Tool Coating Properties and Tool Geometry on Cutting Forces and Tool Wear

2016 ◽  
Vol 1140 ◽  
pp. 181-188
Author(s):  
Macario Cardone ◽  
Matthias Putz ◽  
Gerhard Schmidt ◽  
Martin Dix ◽  
Jürgen Friedrich ◽  
...  
Keyword(s):  
High Speed ◽  
High Speed Steel ◽  
Polyamide 6 ◽  
Machining Process ◽  
Test Facility ◽  
Tool Geometry ◽  
Coated Tools ◽  
Tool Coating ◽  
Before And After ◽  
Wear Evaluation

Granulators are widely used to reduce reinforced and unreinforced plastic strands in small pieces. The tools implemented in this machining process are mainly made of high-speed steel. This work investigates diverse PVD hard thin coatings with the aim of improving tool life and efficiency in granulation technology. A test facility reproducing the main features of a real granulator has been designed and assembled. The machined strand materials are ABS plastic and fibreglass-reinforced polyamide 6, while the tested PVD films are CrN, TiCN, TiAlN and two different diamond-like carbon coatings. The wear evaluation of all coated tools has been done via structured light projection, together with a scanning electron microscopy-based analysis, before and after their implementation on the test facility. Furthermore, a suitable 2D finite element modelling of the machining process has been realized.

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