Prediction of Local Part-Mold and Ejection Force in Injection Molding

2004 ◽  
Vol 127 (3) ◽  
pp. 598-604 ◽  
Author(s):  
Omar M. Bataineh ◽  
Barney E. Klamecki
Keyword(s):  
Injection Molding ◽  
Local Reaction ◽  
Molding Process ◽  
Local Part ◽  
Ejection Force ◽  
Ejection Process ◽  
The Coefficient Of Friction ◽  
Reaction Forces ◽  
The Difference ◽  
Experimental Values

A numerical simulation system was developed to predict local part-mold forces and local and total ejection forces in injection molding. Local reaction forces between the part and mold surfaces are calculated first using numerical molding process and structural simulations. Using experimentally obtained coefficients of friction the friction force and ejection force are calculated. Ring moldings were used to measure the coefficient of friction. Box moldings were used to validate predictions of local and total ejection forces and to demonstrate the use of the system in mold design. Calculated ejection force was maximum at the beginning of ejection and differed by 10%–16% from experimental values, with the difference being much less over the main part of the ejection process. The maximum number of ejector pins for failed ejection was predicted. The difference between the predicted and observed number of ejector pins was at most four pins for a twenty ejector pin system.

Skin-Core Micro-Structure and Surface Orientation of Carbon Nanotube Composites by Injection Molding Process

2008 ◽  
Vol 136 ◽  
pp. 51-56 ◽  
Author(s):  
Zhi Fei Li ◽  
Guo Hua Luo ◽  
Wei Ping Zhou ◽  
Fei Wei
Keyword(s):  
Carbon Nanotube ◽  
Injection Molding ◽  
The Body ◽  
Injection Molding Process ◽  
Molding Process ◽  
Nanotube Composites ◽  
Degree Of Orientation ◽  
The Difference ◽  
Conductive Property ◽  
Poly Ethylene

Multi-walled carbon nanotube (MWNT) was filled into poly (ethylene terephthalate) (PET) matrix and MWNT/PET composite was prepared by injection molding process. The microstructure and electrical conductive property were investigated carefully. After injection molding, the electrical conductivity of injected sample decreased sharply because of the orientation of CNT due to strong shearing force. The electrical conductive network of CNT had been destroyed after orientation of CNT. Because of the difference of shearing rate between the surface and the body center during the injection molding process, a skin-core structure emerged. Near the surface, the injected sample has higher degree of orientation of CNT and higher electrical resistance.

Experimental study of penetration interfaces in the overflow fluid-assisted co-injection molding process

2016 ◽  
Vol 36 (2) ◽  
pp. 139-148 ◽  
Author(s):  
Tangqing Kuang ◽  
Chuncong Yu ◽  
Baiping Xu ◽  
Lih-Sheng Turng
Keyword(s):  
Experimental Study ◽  
Injection Molding ◽  
Cross Section ◽  
High Density Polyethylene ◽  
Flow Direction ◽  
Injection Molding Process ◽  
Molding Process ◽  
The Difference ◽  
The Stability ◽  
Plastic Products

Abstract The fluid-assisted co-injection molding (FACIM) process can be used to produce hollow plastic products with outer and inner layers. It can be divided into two categories: water-assisted co-injection molding (WACIM) and gas-assisted co-injection molding (GACIM). An experimental study of penetration interfaces in overflow FACIM was carried out based on a lab-developed FACIM system. High-density polyethylene and polypropylene were used as the outer layer and inner layer plastics, respectively, in the experiments and the injection sequence was reversible. Six cross-section cavities were investigated in the experiments. The penetration behaviors of water and gas in different sequences and cavities were compared and analyzed. The penetration interfaces were characterized by the residual wall thickness (RWT). The experimental results showed that the RWT of the inner layer in WACIM fluctuated along the flow direction, while that in GACIM was more even. The difference of viscosity between the outer and inner layer melts affected the stability of the interface between them. The penetration sections of the inner layer and the gas were closer to the cavity sections in GACIM, while the penetration sections of the inner layer and the water were closer to the circular forms in WACIM.

Filling Behavior of Polymer Material into Sub-^|^mu;m Structure in Injection Molding Process

2013 ◽  
Vol 133 (4) ◽  
pp. 105-111
Author(s):  
Chisato Yoshimura ◽  
Hiroyuki Hosokawa ◽  
Koji Shimojima ◽  
Fumihiro Itoigawa
Keyword(s):  
Injection Molding ◽  
Polymer Material ◽  
Injection Molding Process ◽  
Molding Process

Experimental Investigation of aluminum doping crumb rubber/epoxy composite in reciprocating motion

2015 ◽  
Vol 3 ◽  
pp. 1
Author(s):  
Goutam Chandra Karar ◽  
Nipu Modak
Keyword(s):  
Experimental Investigation ◽  
Coefficient Of Friction ◽  
Epoxy Composite ◽  
Normal Load ◽  
Crumb Rubber ◽  
The Other ◽  
Reciprocating Motion ◽  
Molding Process ◽  
Friction Tester ◽  
The Coefficient Of Friction

The experimental investigation of reciprocating motion between the aluminum doped crumb rubber /epoxy composite and the steel ball has been carried out under Reciprocating Friction Tester, TR-282 to study the wear and coefficient of frictions using different normal loads (0.4Kg, 0.7Kgand1Kg), differentfrequencies (10Hz, 25Hz and 40Hz).The wear is a function of normal load, reciprocating frequency, reciprocating duration and the composition of the material. The percentage of aluminum presents in the composite changesbut the other components remain the same.The four types of composites are fabricated by compression molding process having 0%, 10%, 20% and 30% Al. The effect of different parameters such as normal load, reciprocating frequency and percentage of aluminum has been studied. It is observed that the wear and coefficient of friction is influenced by the parameters. The tendency of wear goes on decreasing with the increase of normal load and it is minimum for a composite having 10%aluminum at a normal load of 0.7Kg and then goes on increasing at higher loads for all types of composite due to the adhesive nature of the composite. The coefficient of friction goes on decreasing with increasing normal loads due to the formation of thin film as an effect of heat generation with normal load.

The metachor as a characteristic of the association of electrolytes in aqueous solutions

1984 ◽  
Vol 49 (5) ◽  
pp. 1061-1078 ◽  
Author(s):  
Jiří Čeleda ◽  
Stanislav Škramovský
Keyword(s):  
Aqueous Solutions ◽  
Apparent Volume ◽  
Solutions Of Electrolytes ◽  
Molal Volumes ◽  
The Difference ◽  
High Concentrations ◽  
Experimental Values ◽  
Suitable Characteristic ◽  
Association Of Ions ◽  
Very High

Based on the earlier paper introducing a concept of the apparent parachor of a solute in the solution, we have eliminated in the present work algebraically the effect which is introduced into this quantity by the additivity of the apparent molal volumes. The difference remaining from the apparent parachor after substracting the contribution corresponding to the apparent volume ( for which the present authors suggest the name metachor) was evaluated from the experimental values of the surface tension of aqueous solutions for a set of 1,1-, 1,2- and 2,1-valent electrolytes. This difference showed to be independent of concentration up to the very high values of the order of units mol dm-3 but it was directly proportional to the number of the free charges (with a proportionality factor 5 ± 1 cm3 mol-1 identical for all studied electrolytes). The metachor can be, for this reason, a suitable characteristic for detection of the association of ions and formation of complexes in the solutions of electrolytes, up to high concentrations where other methods are failing.

scholarly journals Study on External Gas-Assisted Mold Temperature Control with the Assistance of a Flow Focusing Device in the Injection Molding Process

Materials ◽  
2021 ◽  
Vol 14 (4) ◽  
pp. 965 ◽  
Author(s):  
Nguyen Truong Giang ◽  
Pham Son Minh ◽  
Tran Anh Son ◽  
Tran Minh The Uyen ◽  
Thanh-Hai Nguyen ◽  
...  
Keyword(s):  
Injection Molding ◽  
Temperature Control ◽  
Mold Temperature ◽  
Injection Molding Process ◽  
Melt Flow ◽  
Flow Focusing ◽  
Molding Process ◽  
Heating Efficiency ◽  
Flow Length ◽  
Insert Plate

In the injection molding field, the flow of plastic material is one of the most important issues, especially regarding the ability of melted plastic to fill the thin walls of products. To improve the melt flow length, a high mold temperature was applied with pre-heating of the cavity surface. In this paper, we present our research on the injection molding process with pre-heating by external gas-assisted mold temperature control. After this, we observed an improvement in the melt flow length into thin-walled products due to the high mold temperature during the filling step. In addition, to develop the heating efficiency, a flow focusing device (FFD) was applied and verified. The simulations and experiments were carried out within an air temperature of 400 °C and heating time of 20 s to investigate a flow focusing device to assist with external gas-assisted mold temperature control (Ex-GMTC), with the application of various FFD types for the temperature distribution of the insert plate. The heating process was applied for a simple insert model with dimensions of 50 mm × 50 mm × 2 mm, in order to verify the influence of the FFD geometry on the heating result. After that, Ex-GMTC with the assistance of FFD was carried out for a mold-reading process, and the FFD influence was estimated by the mold heating result and the improvement of the melt flow length using acrylonitrile butadiene styrene (ABS). The results show that the air sprue gap (h) significantly affects the temperature of the insert and an air sprue gap of 3 mm gives the best heating rate, with the highest temperature being 321.2 °C. Likewise, the actual results show that the height of the flow focusing device (V) also influences the temperature of the insert plate and that a 5 mm high FFD gives the best results with a maximum temperature of 332.3 °C. Moreover, the heating efficiency when using FFD is always higher than without FFD. After examining the effect of FFD, its application was considered, in order to improve the melt flow length in injection molding, which increased from 38.6 to 170 mm, while the balance of the melt filling was also clearly improved.

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