Experimental Evaluation of Piston-Assembly Friction Under Motored and Fired Conditions in a Gasoline Engine

2004 ◽  
Vol 127 (4) ◽  
pp. 826-836 ◽  
Author(s):  
Riaz A Mufti ◽  
Martin Priest
Keyword(s):  
Gasoline Engine ◽  
Operating Conditions ◽  
Cylinder Pressure ◽  
Connecting Rod ◽  
Friction Modifier ◽  
Indicated Mean Effective Pressure ◽  
Axial Forces ◽  
The Difference ◽  
Digital Channels ◽  
Piston Assembly

Piston-assembly friction measurement has been carried out on a single-cylinder gasoline engine using the IMEP (indicated mean effective pressure) method at realistic engine speeds and loads without any major engine modifications. Instantaneous and mean piston-assembly friction were measured under motored and fired conditions at different lubricant temperatures. The forces acting on the piston assembly were carefully determined by measuring the cylinder pressure, crankshaft angular velocity, and strain in the connecting rod. The difference between the resulting gas pressure, inertia, and connecting rod axial forces acting on the piston yields the piston-assembly friction. To achieve this with confidence, an advanced instrumentation, telemetry, and data acquisition system was designed and developed, giving special attention to the synchronization and simultaneous sampling of analog and digital channels. Experiments are reported for piston-assembly friction at a range of engine operating conditions with different lubricant formulations, with and without a friction modifier.

Experimental Evaluation of Piston Assembly Friction Under Motored and Fired Conditions in a Gasoline Engine

2004 ◽  
Author(s):  
Riaz A. Mufti ◽  
Martin Priest
Keyword(s):  
Gasoline Engine ◽  
Operating Conditions ◽  
Cylinder Pressure ◽  
Connecting Rod ◽  
Friction Modifier ◽  
Indicated Mean Effective Pressure ◽  
Axial Forces ◽  
The Difference ◽  
Digital Channels ◽  
Piston Assembly

Piston assembly friction measurement has been carried out on a single cylinder gasoline engine using the IMEP (indicated mean effective pressure) method at realistic engine speeds and loads without any major engine modifications. Instantaneous and mean piston assembly friction were measured under motored and fired conditions at different lubricant temperatures. The forces acting on the piston assembly were carefully determinated by measuring the cylinder pressure, crankshaft angular velocity and strain in the connecting rod. The difference between the resulting gas pressure, inertia and connecting rod axial forces acting on the piston yields the piston assembly friction. To achieve this with confidence, an advanced instrumentation, telemetry and data acquisition system was designed and developed, giving special attention to the synchronisation and simultaneous sampling of analogue and digital channels. Experiments are reported for piston assembly friction at a range of engine operating conditions with different lubricant formulations, with and without a friction modifier.

Experimental and Theoretical Study of Instantaneous Piston Assembly Friction in a Gasoline Engine

2004 ◽  
Author(s):  
Riaz A. Mufti ◽  
Martin Priest ◽  
Richard J. Chittenden
Keyword(s):  
Gasoline Engine ◽  
Individual Performance ◽  
Friction Model ◽  
Concentric Cylinder ◽  
Friction Modifier ◽  
Piston Skirt ◽  
Indicated Mean Effective Pressure ◽  
Computationally Intensive ◽  
The Individual ◽  
Piston Assembly

A piston assembly friction model has been developed to predict the individual performance of compression rings, the oil control ring and the piston skirt. Validation of this model has been undertaken by comparing the predicted results with the experimental measurements of piston assembly friction in a gasoline engine under fired conditions using the IMEP (indicated mean effective pressure) method. The experimental results for an SAE 0W20 without friction modifier were compared with the predictions. The predicted results correlate very well with the measurements, especially at higher lubricant inlet temperatures. Piston skirt friction was predicted using both a simple concentric / cylinder model and a more realistic but computationally intensive method incorporating piston secondary motion. The results clearly indicate than the latter more realistic method is required to achieve satisfactory correlation with the measured data.

scholarly journals The influence of centrial forces on crankshaft bearing lubrication is in emergency modes of the engine of the car

2021 ◽  
Vol 12 (2) ◽  
pp. 112-121
Author(s):  
Oleksandr Khrulev ◽  
◽  
Olexii Saraiev ◽  
Iryna Saraieva ◽  
◽  
...  
Keyword(s):  
Internal Combustion Engines ◽  
Operating Mode ◽  
Internal Combustion ◽  
Technical Condition ◽  
Operating Conditions ◽  
Combustion Engines ◽  
Connecting Rod ◽  
Oil Supply ◽  
Technical Expert ◽  
The Difference

The analysis of the crankshaft bearing condition of the automotive internal combustion engines in the case of insufficiency and breakage of oil supply to them is carried out. It is noted that this fault is one of the most common causes of damage to rubbing pairs in operation. At the same time, the different groups of bearings are often damaged, which cannot be explained within the framework of existing models of plain bearing lubrication. The objective of the work is to develop a mathematical model of oil supply to connecting rod bearings in emergency mode, taking into account the characteristic features of the bearing design. The model also, depending on the nature of the damage, should help to determine and explain the causes of bearing failures if they occur in different modes when operating conditions are broken. A computational model has been developed that makes it possible to assess the effect of design differences in the features of oil supply and the action of the centrifugal forces during crankshaft rotation on the oil column in the lubrication hole where oil is supplied to the conrod bearing. Calculations of the change in time of the oil supply pressure to the connecting rod bearings for the various designs of the crankshaft lubrication holes have been performed. It is shown that, depending on the operating mode of the engine and its design, the oil pressure in front of the connecting rod bearings does not disappear immediately after oil supply failure to crankshaft. Moreover, the lower the crankshaft speed is, the longer the lubrication of the conrod bearings will continue. The calculation results are confirmed by the data of the expert studies of the engine technical condition, in which the crankshaft was wedged in the damaged main bearings was found in the absence of serious damage to the connecting rod ones. It has been found that such features of the damage correspond to an rapid breakage of the oil supply to the crankshaft in the case of such operational damage as the oil pump and pressure reducing valve failure, the oil filter seal and oil pan destruction, etc. The developed model explains the difference in lubrication conditions and in the damage feature to the main and connecting rod bearings in the emergency cases of the oil supply breakage, which are observed during operation, and helps to clarify the failure causes. This makes it possible to use the model and the obtained data when providing auto technical expert studies of the failure causes of automobile internal combustion engines This makes it possible to use the model and the obtained data when providing auto technical expert studies of the failure causes of automobile internal combustion engines when the operating conditions are broken.

Investigating the Effects of Engine Operating Conditions on the Cyclic Variability of a Commercial Flex-Fuel Engine

2019 ◽  
Author(s):  
Fazal Um Min Allah ◽  
Caio Henrique Rufino ◽  
Waldyr Luiz Ribeiro Gallo ◽  
Clayton Barcelos Zabeu
Keyword(s):  
Spark Ignition ◽  
Operating Conditions ◽  
Spark Ignition Engine ◽  
Cylinder Pressure ◽  
Cyclic Variability ◽  
Indicated Mean Effective Pressure ◽  
Mass Fractions ◽  
Cyclic Variations ◽  
Flex Fuel ◽  
Hydrous Ethanol

Abstract The flex-fuel engines are quite capable of running on gasohol and hydrous ethanol. However, the in-cylinder cyclic variations, which are inherently present in spark-ignition (SI) engines, affect the performance of these engines. Therefore, a comprehensive analysis is required to evaluate the effects of in-cylinder cyclic variations of a flex-fuel engine. The experiments were carried out by using Brazilian commercial Gasohol E27 (mixture of 27% anhydrous ethanol in gasoline) and hydrous ethanol E95h (5% water by volume in ethanol) as fuels for a commercial flex-fuel spark ignition engine. A comparison between the cyclic variations of gasohol and hydrous ethanol is presented in this paper. Moreover, the effects of engine operating parameters (i.e., engine speed, engine load and relative air fuel ratio) on cyclic variations are also investigated. The acquired data of in-cylinder pressure and combustion durations are evaluated by carrying out a statistical analysis. The coefficient of variation for indicated mean effective pressure (IMEP) did not exceed the limit of 5% for all tested conditions. Higher cyclic variability of maximum in-cylinder pressure is observed for gasohol fuel and higher engine speeds. The variability of in-cylinder combustion is also evaluated with the help of different combustion stages, which are characterized by corresponding crank positions of 10%, 50% and 90% mass fractions burned.

scholarly journals Cycle-skipping strategy with intake air cut off for natural gas fueled Si engine

2021 ◽  
Vol 104 (3) ◽  
pp. 003685042110310
Author(s):  
Erdal Tunçer ◽  
Tarkan Sandalci ◽  
Saban Pusat ◽  
Özgün Balcı ◽  
Yasin Karagöz
Keyword(s):  
Natural Gas ◽  
Normal Condition ◽  
Engine Performance ◽  
Operating Conditions ◽  
Cylinder Pressure ◽  
Continuous Change ◽  
Indicated Mean Effective Pressure ◽  
Rate Of Heat Release ◽  
Hc Emissions ◽  
Inlet Manifold

In this study, cycle-skipping was investigated for a natural gas engine which has single cylinder, unsupercharged with 1.16 L volume and spark ignition. Additionally, inlet manifold air was switched off during cycle-skipping to minimize pumping losses. Thus, cycle-skipping strategy was carried out, and its effects on emission and engine performance were investigated. Indicated mean effective pressure, indicated efficiency, specific emissions (CO, HC, and NOX) and combustion characteristics (in-cylinder pressure and rate of heat release) were investigated in the study. As a result of performed study, it is predicted that a significant improvement can be achieved in indicated thermal efficiency as 22.8% and 13.4% by different cycle-skipping strategies. However, there is not a continuous change in emissions for different cycle-skipping strategies. While CO and NOX emissions increased in 3N1S (three normal, one cycle-skip) condition, HC emissions decreased in accordance with normal condition. For both cycle-skipping strategies, all the emissions have an increase in accordance with normal condition. In 3N1S and 2N1S (two normal, one cycle-skip) cycle skip engine operating conditions, compared to engine operating under normal condition, CO emissions increased by 14.7 and 51.7 times, respectively. In terms of HC emissions, while emission values decreased by 27.8% under 3N1S operating conditions, they increased by 67.2% under 2N1S operating conditions. Finally, in 3N1S and 2N1S cycle skip engine operating conditions, NOx emissions increased by 3.7 and 6.9 times, respectively, compared to normal operating condition. Another significant result of this study is that peak in-cylinder pressure increased as the cycle-skipping rate increased.

Experimental and Theoretical Study of Instantaneous Engine Valve Train Friction

2003 ◽  
Vol 125 (3) ◽  
pp. 628-637 ◽  
Author(s):  
Riaz A. Mufti ◽  
Martin Priest
Keyword(s):  
Engine Speed ◽  
Gasoline Engine ◽  
Elastohydrodynamic Lubrication ◽  
Friction Model ◽  
Friction Torque ◽  
Operating Conditions ◽  
Valve Train ◽  
Friction Modifier ◽  
Timing Belt ◽  
Economy Benefit

A new method has been developed to directly measure valve train friction as a function of crank angle using specially designed timing belt pulley torque transducers fitted to the inlet and exhaust camshafts of a single-cylinder gasoline engine. Simultaneous and instantaneous friction torque of both the inlet and exhaust camshafts at any engine speed can be measured, with no apparent detrimental effect of timing belt loading on the output reading. Experiments are reported for valve train friction at a range of motored engine operating conditions with different lubricant formulations, with and without a friction modifier. These are compared with the predictions of an existing valve train friction model based upon elastohydrodynamic lubrication theory. Measured friction decreased with increasing engine speed but increased with increasing oil temperature and the fuel economy benefit of friction modifiers was observed. The model yielded similar magnitudes of friction at medium engine speeds and above but predicted much lower friction with high oil temperatures at low speed. Comparison of theory and experiments also suggests that some oil may leak from hydraulic lash adjusters during the cam event with a consequent reduction in geometric torque.

Deep learning procedure for knock, performance and emission prediction at steady-state condition of a gasoline engine

2020 ◽  
Vol 234 (14) ◽  
pp. 3347-3361
Author(s):  
Seunghyup Shin ◽  
Sangyul Lee ◽  
Minjae Kim ◽  
Jihwan Park ◽  
Kyoungdoug Min
Keyword(s):  
Deep Learning ◽  
Steady State ◽  
Gasoline Engine ◽  
Pressure Rise ◽  
Learning Model ◽  
Operating Conditions ◽  
Cylinder Pressure ◽  
Steady State Condition ◽  
Brake Mean Effective Pressure ◽  
Deep Learning Model

Recently, deep learning has played an important role in the rise of artificial intelligence, and its accuracy has gained recognition in various research fields. Although engine phenomena are very complicated, they can be predicted with high accuracy using deep learning because they are based on the fundamentals of physics and chemistry. In this research, models were built with deep neural networks for gasoline engine prediction. The model consists of two sub-models. The first predicts the knock occurrence, and the second predicts performance, combustion, and emissions. This includes maximum cylinder pressure, crank angle at maximum cylinder pressure, maximum pressure rise rate, and brake mean effective pressure, brake-specific fuel consumption, brake-specific nitrogen oxides, and brake-specific carbon oxide, which are representative results of the engine (for normal combustion cases without knock). Model input parameters were selected considering engine operating conditions, and physically measurable sensor values. For test cases, the accuracy of the first model for knock classification is 99.0%, and the coefficient of determination (R2) values for the second model are all above 0.99. Test times of both models were approximately 2 ms. The robustness of all the models was verified using K-fold cross-validation. A sensitivity study of accuracy, according to the amount of training utilized, was also conducted to determine how many data points are required to effectively train the deep learning model. Accordingly, a deep learning approach was applied to predict the steady-state conditions of a gasoline engine. Achieved model accuracies and robustness proved deep learning to be an effective modeling approach, and test time was recognized to be able to apply for the real-time prediction. The sensitivity analysis can be applied for the preliminary study to define the number of experimental points for the deep learning model.

scholarly journals Dynamic Model for Axial Motion of Horizontal Pelton Turbine and Validation in Actual Failure Case

2020 ◽  
Vol 2020 ◽  
pp. 1-16
Author(s):  
C. G. Rodriguez ◽  
D. Zambrano ◽  
S. Reyes ◽  
J. Tapia ◽  
M. Egusquiza ◽  
...  
Keyword(s):  
Dynamic Model ◽  
Nonlinear Dynamic ◽  
Magnetic Force ◽  
Operating Conditions ◽  
Axial Position ◽  
Axial Motion ◽  
Nonlinear Dynamic Model ◽  
Pelton Turbine ◽  
Axial Forces ◽  
The Difference

Pelton turbines are important machines for power generation from a renewable energy source such as water. For power rates below 20 MW, the rotor of Pelton turbines is usually in horizontal position. Considering ideal mounting and operating conditions, there are no axial forces acting on the rotor. In practice, there is an hydraulic force due to the difference between nozzle centerline and bucket centerline, and there is a magnetic force due to the difference between axial position of stator and rotor magnetic field centers. These forces are supported by bearings. In this article, a nonlinear dynamic model considering these axial forces and bearings behavior is presented and solved for two different actual Pelton turbines. The nonlinear dynamic model allows determining and evaluating the source of axial motion and therefore provides valuable information in order to reduce it when the axial displacement is high enough to produce damage.

scholarly journals The impact of running-in on the friction of an automotive gasoline engine and in particular on its piston assembly and valve train

2017 ◽  
Vol 232 (6) ◽  
pp. 749-756 ◽  
Author(s):  
Christoph Knauder ◽  
Hannes Allmaier ◽  
Stefan Salhofer ◽  
Theodor Sams
Keyword(s):  
Gasoline Engine ◽  
Combustion Engine ◽  
Journal Bearings ◽  
Operating Conditions ◽  
Valve Train ◽  
Term Operation ◽  
The Individual ◽  
Direct Acting ◽  
The Impact ◽  
Piston Assembly

Generally, mating surfaces that are in tribological contact undergo a running-in process at the beginning of their operational lifetime. During this running-in phase, the tribological operating condition changes significantly leading ideally to long-term operation with a minimum of continuous wear. While this process and its duration are rather well understood for single machine elements like journal bearings, it is the aim of this work to investigate the running-in behaviour of more complex systems like an internal combustion engine and its sub-assemblies. To gain insight into the influence and duration of this running-in phase, a series of tests have been performed under realistic engine operating conditions. To be able to separate the running-in processes for the individual subsystems’ piston assembly, valve train and journal bearings of the crank train, a large series of tests have been conducted for a conventional gasoline passenger car engine. The results show a strong influence of the running-in process on total engine friction, which can be attributed mostly to the direct acting valve train and to a considerably lesser extent to the piston assembly.

scholarly journals Engine Malfunctioning Conditions Identification through Instantaneous Crankshaft Torque Measurement Analysis

2021 ◽  
Vol 11 (8) ◽  
pp. 3522
Author(s):  
Konstantinos-Marios Tsitsilonis ◽  
Gerasimos Theotokatos
Keyword(s):  
Operating Conditions ◽  
Cylinder Pressure ◽  
Dynamics Model ◽  
Engine Model ◽  
Measurement Analysis ◽  
Start Of Injection ◽  
Rate Of Heat Release ◽  
Relationship Of ◽  
Diagnostic Measurement ◽  
The Relationship

In this study a coupled thermodynamics and crankshaft dynamics model of a large two-stroke diesel engine was utilised, to map the relationship of the engine Instantaneous Crankshaft Torque (ICT) with the following frequently occurring malfunctioning conditions: (a) change in Start of Injection (SOI), (b) change in Rate of Heat Release (RHR), (c) change in scavenge air pressure, and (d) blowby. This was performed using frequency analysis on the engine ICT, which was obtained through a series of parametric runs of the coupled engine model, under the various malfunctioning and healthy operating conditions. This process demonstrated that engine ICT can be successfully utilised to identify the distinct effects of malfunctions (c) or (d), as they occur individually in any cylinder. Furthermore by using the same process, malfunctions (a) and (b) can be identified as they occur individually for any cylinder, however there is no distinct effect on the engine ICT among these malfunctions, since their effect on the in-cylinder pressure is similar. As a result, this study demonstrates the usefulness of the engine ICT as a non-intrusive diagnostic measurement, as well as the benefits of malfunctioning conditions mapping, which allows for quick and less resource intensive identification of engine malfunctions.

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