Inverse Design and Optimization of a Return Channel for a Multistage Centrifugal Compressor

2004 ◽  
Vol 126 (5) ◽  
pp. 799-806 ◽  
Author(s):  
A´rpa´d Veress ◽  
Rene´ Van den Braembussche
Keyword(s):  
Design Method ◽  
Design Procedure ◽  
Leading Edge ◽  
Secondary Flows ◽  
Inverse Design ◽  
Navier Stokes ◽  
Design And Optimization ◽  
The Cross ◽  
Return Channel ◽  
The Impact

The design and optimization of a multistage radial compressor vaneless diffuser, cross-over and return channel is presented. An analytical design procedure for 3D blades with prescribed load distribution is first described and illustrated by the design of a 3D return channel vane with leading edge upstream of the cross-over. The analysis by means of a 3D Navier–Stokes solver shows a substantial improvement of the return channel performance in comparison with a classical 2D channel. Most of the flow separation inside and downstream of the cross-over could be avoided in this new design. The geometry is further improved by means of a 3D inverse design method to smooth the Mach number distribution along the vanes at hub and shroud. The Navier–Stokes analysis shows a rather modest impact on performance but the calculated velocity distribution indicates a more uniform flow and hence a larger operating range can be expected. The impact of vane lean on secondary flows is investigated and further performance improvements have been obtained with negative lean.

Interaction of Shroud Leakage Flow and Main Flow in a Three-Stage LP Turbine

2003 ◽  
Vol 127 (4) ◽  
pp. 649-658 ◽  
Author(s):  
Jochen Gier ◽  
Bertram Stubert ◽  
Bernard Brouillet ◽  
Laurent de Vito
Keyword(s):  
Main Flow ◽  
Secondary Flows ◽  
Test Facility ◽  
Navier Stokes ◽  
Leakage Flow ◽  
Jet Engines ◽  
Flow Interactions ◽  
Lp Turbine ◽  
The Impact ◽  
The Ideal

Endwall losses significantly contribute to the overall losses in modern turbomachinery, especially when aerodynamic airfoil load and pressure ratios are increased. In turbines with shrouded airfoils a large portion of these losses are generated by the leakage flow across the shroud clearance. Generally the related losses can be grouped into losses of the leakage flow itself and losses caused by the interaction with the main flow in subsequent airfoil rows. In order to reduce the impact of the leakage flow and shroud design related losses a thorough understanding of the leakage losses and especially of the losses connected to enhancing secondary flows and other main flow interactions has to be understood. Therefore, a three stage LP turbine typical for jet engines is being investigated. For the three-stage test turbine 3D Navier-Stokes computations are performed simulating the turbine including the entire shroud cavity geometry in comparison with computations in the ideal flow path. Numerical results compare favorably against measurements carried out at the high altitude test facility at Stuttgart University. The differences of the simulations with and without shroud cavities are analyzed for several points of operation and a very detailed quantitative loss breakdown is presented.

Hydrodynamic Design System for Pumps Based on 3-D CAD, CFD, and Inverse Design Method

2002 ◽  
Vol 124 (2) ◽  
pp. 329-335 ◽  
Author(s):  
Akira Goto ◽  
Motohiko Nohmi ◽  
Takaki Sakurai ◽  
Yoshiyasu Sogawa
Keyword(s):  
Computer Aided Design ◽  
High Performance ◽  
Design Method ◽  
High Reliability ◽  
Secondary Flows ◽  
System Structure ◽  
Inverse Design ◽  
Design System ◽  
Centrifugal Impeller ◽  
Inverse Design Method

A computer-aided design system has been developed for hydraulic parts of pumps including impellers, bowl diffusers, volutes, and vaned return channels. The key technologies include three-dimensional (3-D) CAD modeling, automatic grid generation, CFD analysis, and a 3-D inverse design method. The design system is directly connected to a rapid prototyping production system and a flexible manufacturing system composed of a group of DNC machines. The use of this novel design system leads to a drastic reduction of the development time of pumps having high performance, high reliability, and innovative design concepts. The system structure and the design process of “Blade Design System” and “Channel Design System” are presented. Then the design examples are presented briefly based on the previous publications, which included a centrifugal impeller with suppressed secondary flows, a bowl diffuser with suppressed corner separation, a vaned return channel of a multistage pump, and a volute casing. The results of experimental validation, including flow fields measurements, were also presented and discussed briefly.

Secondary Flows in the Return System of a Centrifugal Compressor Stage

2020 ◽  
Vol 142 (9) ◽  
Author(s):  
T. Rossbach ◽  
J. Bisping ◽  
D. R. Grates ◽  
P. Jeschke ◽  
A. Hildebrandt ◽  
...  
Keyword(s):  
Centrifugal Compressor ◽  
Measurement Data ◽  
Leading Edge ◽  
Numerical Data ◽  
Secondary Flows ◽  
Flow Coefficient ◽  
High Mass ◽  
Pressure Losses ◽  
Return Channel ◽  
Analytical Approaches

Abstract This paper presents an analysis of the flow in the return system of a centrifugal compressor with a flow coefficient of 0.15. Based on the detailed experimental and numerical data, the areas of high losses and potentials for improving the return system geometry are revealed. Special emphasis is placed on the interaction of the flow in the return system components, including the U-bend, the vaned return channel, and the final L-bend. Strong flow redistribution occurs due to the sharp curvature of the U-bend, forming a blockage area at the hub near the vane leading edge. This causes a strong passage vortex, which is further intensified by the pressure gradient induced by the L-bend. Additionally, the flow near the shroud accelerates due to the large blockage area near the hub at the exit of the U-bend, resulting in high friction losses. To identify the main causes of loss, a method was evolved. It was validated and supplied by pneumatic measurement data. On this basis, analytical approaches were taken to quantify the total pressure losses due to friction, secondary flows, incidence, and trailing edge flow. As a result, approximately 60% of the return system losses arise due to friction. Another 30–40% are caused by secondary flows. It can be concluded that the results of the investigation contribute to the understanding of the secondary flow structures inside a centrifugal compressor return system of high mass flowrates. By combining the knowledge acquired in respect to the sources of highest losses with the experimental data, a well-founded basis for future optimization is achieved and the validation of numerical approaches is possible.

An experience-independent inverse design optimization method of compressor cascade airfoil

2019 ◽  
Vol 233 (4) ◽  
pp. 431-442 ◽  
Author(s):  
Yujie Zhu ◽  
Yaping Ju ◽  
Chuhua Zhang
Keyword(s):  
Design Optimization ◽  
Design Method ◽  
Three Dimensional ◽  
Optimal Solution ◽  
Leading Edge ◽  
Optimization Method ◽  
Inverse Design ◽  
Compressor Cascade ◽  
Suction Surface ◽  
Inverse Design Method

Most of the inverse design methods of turbomachinery experience the shortcoming where the target aerodynamic parameters need to be manually specified depending on the designers’ experience and insight, making the design result aleatory and even deviated from the real optimal solution. To tackle this problem, an experience-independent inverse design optimization method is proposed and applied to the redesign of a compressor cascade airfoil in this study. The experience-independent inverse design optimization method can automatically obtain the target pressure distribution along the cascade airfoil through the genetic algorithm, rather than through the manual specification approach. The shape of cascade airfoil is then solved by the adjoint method. The effectiveness of the experience-independent inverse design optimization method is demonstrated by two inverse design cases of the compressor cascade airfoil, i.e. the inverse design of only the suction surface and the inverse design of both the suction and pressure surfaces. The results show that the proposed inverse design method is capable of significantly improving the aerodynamic performance of the compressor cascade. At the examined flow condition, a thin airfoil profile is beneficial to flow accelerations near the leading edge and flow separation avoidance near the trailing edge. The proposed inverse design method is quite generic and can be extended to the three-dimensional inverse design of advanced compressor blades.

Hydrodynamic Design of Pump Diffuser Using Inverse Design Method and CFD

2002 ◽  
Vol 124 (2) ◽  
pp. 319-328 ◽  
Author(s):  
Akira Goto ◽  
Mehrdad Zangeneh
Keyword(s):  
Design Method ◽  
Flow Behavior ◽  
Three Dimensional ◽  
Inverse Design ◽  
Navier Stokes ◽  
Outer Diameter ◽  
Large Area ◽  
Suction Surface ◽  
Pump Stage ◽  
Inverse Design Method

A new approach to optimizing a pump diffuser is presented, based on a three-dimensional inverse design method and a Computational Fluid Dynamics (CFD) technique. The blade shape of the diffuser was designed for a specified distribution of circulation and a given meridional geometry at a low specific speed of 0.109 (non-dimensional) or 280 (m3/min, m, rpm). To optimize the three-dimensional pressure fields and the secondary flow behavior inside the flow passage, the diffuser blade was more fore-loaded at the hub side as compared with the casing side. Numerical calculations, using a stage version of Dawes three-dimensional Navier-Stokes code, showed that such a loading distribution can suppress flow separation at the corner region between the hub and the blade suction surface, which was commonly observed with conventional designs having a compact bowl size (small outer diameter). The improvements in stage efficiency were confirmed experimentally over the corresponding conventional pump stage. The application of multi-color oil-film flow visualization confirmed that the large area of the corner separation was completely eliminated in the inverse design diffuser.

Numerical Flow Analysis in a Subsonic Vaned Radial Diffuser With Leading Edge Redesign

1999 ◽  
Vol 121 (1) ◽  
pp. 119-126 ◽  
Author(s):  
E. Casartelli ◽  
A. P. Saxer ◽  
G. Gyarmathy
Keyword(s):  
Static Pressure ◽  
Flow Analysis ◽  
Three Dimensional ◽  
Pressure Rise ◽  
Leading Edge ◽  
Inverse Design ◽  
Navier Stokes ◽  
Two Dimensional ◽  
Characteristic Lines ◽  
Design Software

The flow field in a subsonic vaned radial diffuser of a single-stage centrifugal compressor is numerically investigated using a three-dimensional Navier–Stokes solver (TASCflow) and a two-dimensional analysis and inverse-design software package (MISES). The vane geometry is modified in the leading edge area (two-dimensional blade shaping) using MISES, without changing the diffuser throughflow characteristics. An analysis of the two-dimensional and three-dimensional effects of two redesigns on the flow in each of the diffuser subcomponents is performed in terms of static pressure recovery, total pressure loss production, and secondary flow reduction. The computed characteristic lines are compared with measurements, which confirm the improvement obtained by the leading edge redesign in terms of increased pressure rise and operating range.

Optimization of Microturbine Aerodynamics Using CFD, Inverse Design and FEM Structural Analysis: 1st Report — Compressor Design

2004 ◽  
Author(s):  
Kosuke Ashihara ◽  
Akira Goto ◽  
Shijie Guo ◽  
Hidenobu Okamoto
Keyword(s):  
High Speed ◽  
Structural Reliability ◽  
Design Method ◽  
Three Dimensional ◽  
Design Procedure ◽  
Inverse Design ◽  
Blade Profile ◽  
Vaned Diffuser ◽  
Performance Improvements ◽  
Inverse Design Method

In this paper, a new aerodynamic design procedure is presented for a centrifugal compressor stage of a microturbine system. To optimize the three-dimensional (3-D) flows and the performance, an inverse design method, which numerically generates the 3-D blade geometry for specified blade loading distribution, has been applied together with the numerical validation using CFD (Computational Fluid Dynamics) and FEM (Finite Element Method). The blade profile along the shroud surface of the impeller was optimized based on the 3-D inverse design and CFD. However, the blade profile towards the hub surface was modified geometrically to achieve a nearly radial blade element especially at the inducer part of the impeller, in order to meet the required structural strength. The modified impeller successfully kept similar aerodynamic performance as that of a blade with a fully 3-D shape, whilst showing improved structural reliability. So, the proposed method to adopt the blade profile designed by the inverse method along the shroud, and to geometrically modify the blade profile towards the hub, was confirmed to be effective to design a high-speed compressor impeller. The vaned diffuser has also been re-designed using the inverse design method. The corner separation in the conventional wedge-type diffuser channel was suppressed in the new design. The stage performance improvements were confirmed by stage calculations using CFD.

Prediction of Particle Impact on an Archimedes Screw Runner Blade for Micro Hydro Turbine

2013 ◽  
Vol 465-466 ◽  
pp. 552-556
Author(s):  
Muhammad Ammar Nik Mutasim ◽  
Nurul Suraya Azahari ◽  
Ahmad Alif Ahmad Adam
Keyword(s):  
Three Dimensional ◽  
Leading Edge ◽  
Navier Stokes ◽  
Particle Impact ◽  
Three Dimensional Flow ◽  
Navier Stokes Equation ◽  
Runner Blade ◽  
Computational Fluid Dynamics Cfd ◽  
The Subject ◽  
The Impact

Energy is one of the most important sources in the world especially for developing countries. The subject study is conducted to predict the behaviour of particle due to errosion from the river through the achimedes screw runner and predict the impact of particle toward blade surface. For this reason, computational fluid dynamics (CFD) methods are used. The three-dimensional flow of fluid is numerically analyzed using the Navier-Stokes equation with standard k-ε turbulence model. The reinverse design of archimedes screw blade was refered with the previous researcher. Flow prediction with numerical results such as velocity streamlines, flow pattern and pressure contour for flow of water entering the blade are discussed. This study shows that the prediction of particle impact occurs mostly on the entering surface blade and along the leading edge of the screw runner. Any modification on the design of the screw runner blade can be analyze for further study.

Inverse Design of and Experimental Measurements in a Double-Passage Transonic Turbine Cascade Model

2005 ◽  
Vol 127 (3) ◽  
pp. 619-626 ◽  
Author(s):  
G. M. Laskowski ◽  
A. Vicharelli ◽  
G. Medic ◽  
C. J. Elkins ◽  
J. K. Eaton ◽  
...  
Keyword(s):  
Stokes Equations ◽  
Design Procedure ◽  
Cascade Model ◽  
Inverse Design ◽  
Navier Stokes ◽  
Turbine Cascade ◽  
Flow Conditions ◽  
Navier Stokes Equations ◽  
Attached Flow ◽  
Transonic Turbine

A new transonic turbine cascade model that accurately produces infinite cascade flow conditions with minimal compressor requirements is presented. An inverse design procedure using the Favre-averaged Navier-Stokes equations and k‐ε turbulence model based on the method of steepest descent was applied to a geometry consisting of a single turbine blade in a passage. For a fixed blade geometry, the passage walls were designed such that the surface isentropic Mach number (SIMN) distribution on the blade in the passage matched the SIMN distribution on the blade in an infinite cascade, while maintaining attached flow along both passage walls. An experimental rig was built that produces realistic flow conditions, and also provides the extensive optical access needed to obtain detailed particle image velocimetry measurements around the blade. Excellent agreement was achieved between computational fluid dynamics (CFD) of the infinite cascade SIMN, CFD of the designed double passage SIMN, and the measured SIMN.

THE WING-BODY AEROELASTIC ANALYSES USING THE INVERSE DESIGN METHOD

2010 ◽  
Vol 24 (13) ◽  
pp. 1479-1482
Author(s):  
SEUNG JUN LEE ◽  
DONG-KYUN IM ◽  
IN LEE ◽  
JANG-HYUK KWON
Keyword(s):  
Design Method ◽  
The Body ◽  
Inverse Design ◽  
Navier Stokes ◽  
Full Potential ◽  
Small Disturbance ◽  
Body Effect ◽  
Flow Equations ◽  
Applicable Range ◽  
Inverse Design Method

Flutter phenomenon is one of the most dangerous problems in aeroelasticity. When it occurs, the aircraft structure can fail in a few second. In recent aeroelastic research, computational fluid dynamics (CFD) techniques become important means to predict the aeroelastic unstable responses accurately. Among various flow equations like Navier-Stokes, Euler, full potential and so forth, the transonic small disturbance (TSD) theory is widely recognized as one of the most efficient theories. However, the small disturbance assumption limits the applicable range of the TSD theory to the thin wings. For a missile which usually has small aspect ratio wings, the influence of body aerodynamics on the wing surface may be significant. Thus, the flutter stability including the body effect should be verified. In this research an inverse design method is used to complement the aerodynamic deficiency derived from the fuselage. MGM (modified Garabedian-McFadden) inverse design method is used to optimize the aerodynamic field of a full aircraft model. Furthermore, the present TSD aeroelastic analyses do not require the grid regeneration process. The MGM inverse design method converges faster than other conventional aerodynamic theories. Consequently, the inverse designed aeroelastic analyses show that the flutter stability has been lowered by the body effect.

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