Hydrodynamic Design System for Pumps Based on 3-D CAD, CFD, and Inverse Design Method

2002 ◽  
Vol 124 (2) ◽  
pp. 329-335 ◽  
Author(s):  
Akira Goto ◽  
Motohiko Nohmi ◽  
Takaki Sakurai ◽  
Yoshiyasu Sogawa
Keyword(s):  
Computer Aided Design ◽  
High Performance ◽  
Design Method ◽  
High Reliability ◽  
Secondary Flows ◽  
System Structure ◽  
Inverse Design ◽  
Design System ◽  
Centrifugal Impeller ◽  
Inverse Design Method

A computer-aided design system has been developed for hydraulic parts of pumps including impellers, bowl diffusers, volutes, and vaned return channels. The key technologies include three-dimensional (3-D) CAD modeling, automatic grid generation, CFD analysis, and a 3-D inverse design method. The design system is directly connected to a rapid prototyping production system and a flexible manufacturing system composed of a group of DNC machines. The use of this novel design system leads to a drastic reduction of the development time of pumps having high performance, high reliability, and innovative design concepts. The system structure and the design process of “Blade Design System” and “Channel Design System” are presented. Then the design examples are presented briefly based on the previous publications, which included a centrifugal impeller with suppressed secondary flows, a bowl diffuser with suppressed corner separation, a vaned return channel of a multistage pump, and a volute casing. The results of experimental validation, including flow fields measurements, were also presented and discussed briefly.

scholarly journals Three-Dimensional Inverse Design Method for Hydraulic Machinery

Energies ◽  
2019 ◽  
Vol 12 (17) ◽  
pp. 3210
Author(s):  
Wei Yang ◽  
Benqing Liu ◽  
Ruofu Xiao
Keyword(s):  
High Performance ◽  
Design Method ◽  
Three Dimensional ◽  
Inverse Design ◽  
Blade Loading ◽  
Hydraulic Machinery ◽  
Main Challenge ◽  
Blade Shape ◽  
Stacking Condition ◽  
Inverse Design Method

Hydraulic machinery with high performance is of great significance for energy saving. Its design is a very challenging job for designers, and the inverse design method is a competitive way to do the job. The three-dimensional inverse design method and its applications to hydraulic machinery are herein reviewed. The flow is calculated based on potential flow theory, and the blade shape is calculated based on flow-tangency condition according to the calculated flow velocity. We also explain flow control theory by suppression of secondary flow and cavitation based on careful tailoring of the blade loading distribution and stacking condition in the inverse design of hydraulic machinery. Suggestions about the main challenge and future prospective of the inverse design method are given.

Suppression of secondary flows in a centrifugal impeller by optimisation design

2020 ◽  
Vol 37 (9) ◽  
pp. 3023-3044
Author(s):  
Xing Xie ◽  
Zhenlin Li ◽  
Baoshan Zhu ◽  
Hong Wang
Keyword(s):  
Control Parameter ◽  
Aerodynamic Performance ◽  
Secondary Flows ◽  
Inverse Design ◽  
Design System ◽  
Centrifugal Impeller ◽  
Cfd Analysis ◽  
Blade Loading ◽  
Content Type ◽  
Multi Objective

Purpose The purpose of this study is to suppress secondary flows and improve aerodynamic performance of a centrifugal impeller. Design/methodology/approach A multi-objective optimisation design system was described. The optimization design system was composed of a three-dimensional (3D) inverse design, multi-objective optimisation and computational fluid dynamics (CFD) analysis. First, the control parameter ΔCp for the secondary flows was derived and selected as the optimisation objective. Then, aimed at minimising ΔCp, a 3D inverse design for impellers with different blade loading distributions and blade lean angles was completed and multi-objective optimisation was conducted. Lastly, the improvement in the distribution of secondary flows and aerodynamic performance of the optimal impeller was demonstrated by CFD analysis. Findings The study derived the control parameter ΔCp for the secondary flows. ΔCp can indicate the distribution of secondary flows both near the blade pressure and suction surfaces. As ΔCp decreased, secondary flows decreased. The blade loading distribution with fore maximum blade loading at the shroud and aft maximum blade loading at the hub, coupled with a small negative blade lean angle, could help suppress secondary flows and improve aerodynamic efficiency. Originality/value A direct control method on internal flow field characteristic-secondary flows by optimisation design was proposed for a centrifugal impeller. The impeller optimisation design process saves time by avoiding substantial CFD sample calculations.

On the role of three-dimensional inverse design methods in turbomachinery shape optimization

1999 ◽  
Vol 213 (1) ◽  
pp. 27-42 ◽  
Author(s):  
M Zangeneh ◽  
A Goto ◽  
H Harada
Keyword(s):  
Flow Field ◽  
Inverse Method ◽  
Design Method ◽  
Three Dimensional ◽  
Design Guidelines ◽  
Secondary Flows ◽  
Inverse Design ◽  
Vaned Diffuser ◽  
Oil Flow ◽  
Inverse Design Method

The application of a three-dimensional (3D) inverse design method in which the blade geometry is computed for a specified distribution of circulation to the design of turbomachinery blades is explored by using two examples. In the first instance the method is applied to the design of radial and mixed flow impellers to suppress secondary flows. Based on our understanding of the fluid dynamics of the flow in the impeller, simple guidelines are developed for input specification of the inverse method in order to systematically design impellers with suppressed secondary flows and a more uniform exit flow field. In the second example the method is applied to the design of a vaned diffuser. Again based on the understanding of the detailed flow field in the diffuser obtained by using 3D viscous calculations and oil flow visualizations, simple design guidelines are developed for input specification to the inverse method in order to suppress corner separation. In both cases the guidelines are verified numerically and in the case of the diffuser further experimental validation is presented.

scholarly journals Suppression of Secondary Flows in a Mixed-Flow Pump Impeller by Application of 3D Inverse Design Method: Part 1 — Design and Numerical Validation

1994 ◽  
Author(s):  
M. Zangeneh ◽  
A. Goto ◽  
T. Takemura
Keyword(s):  
Flow Field ◽  
Design Method ◽  
Secondary Flows ◽  
Inverse Design ◽  
Experimental Comparison ◽  
Suction Surface ◽  
Mixed Flow ◽  
Pump Impeller ◽  
Inverse Design Method ◽  
Flow Pump

This paper describes the design of the blade geometry of a medium specific speed mixed flow pump impeller by using a 3D inverse design method in which the blade circulation (or rVθ) is specified. The design objective being the reduction of impeller exit flow non-uniformity by reducing the secondary flows on the blade suction surface. The paper describes in detail the aerodynamic critria used for the suppression of secondary flows with reference to the loading distribution and blade stacking condition used in the design. The flow through the designed impeller is computed by Dawes viscous code, which indicates that the secondary flows are well suppressed on the suction surface. Comparison between the predicted exit flow field of the inverse designed impeller and a corresponding conventional impeller indicates that the suppression of secondary flows has resulted in substantial improvement in the exit flow field. Experimental comparison of the flow fields inside and at exit from the conventional and the inverse designed impeller is made in part 2 of the paper.

Suppression of Secondary Flows in a Mixed-Flow Pump Impeller by Application of Three-Dimensional Inverse Design Method: Part 2—Experimental Validation

1996 ◽  
Vol 118 (3) ◽  
pp. 544-551 ◽  
Author(s):  
A. Goto ◽  
T. Takemura ◽  
M. Zangeneh
Keyword(s):  
Design Method ◽  
Three Dimensional ◽  
Flow Fields ◽  
Secondary Flows ◽  
Inverse Design ◽  
Suction Surface ◽  
Mixed Flow ◽  
Pump Impeller ◽  
Inverse Design Method ◽  
Flow Pump

In Part 1 of this paper, a mixed-flow pump impeller was designed by a fully three-dimensional inverse design method, aimed at suppressing the secondary flows on the blade suction surface. In this part, the internal flow fields of the impeller are investigated experimentally, using flow visualization and phase-locked measurements of the impeller exit flow, in order to validate the effects of secondary flow suppression. The flow fields are compared with those of a conventional impeller, and it is confirmed that the secondary flows on the blade suction surface are well suppressed and the uniformity of the exit flow fields is improved substantially, in both circumferential and spanwise directions. The effects of tip clearance and the number of blades for the inverse designed impeller are also investigated experimentally and numerically.

Suppression of Secondary Flows in a Turbine Nozzle With Controlled Stacking Shape and Exit Circulation by 3D Inverse Design Method

1999 ◽  
Author(s):  
H. Watanabe ◽  
H. Harada
Keyword(s):  
Nozzle Exit ◽  
Inverse Method ◽  
Design Method ◽  
Secondary Flows ◽  
Inverse Design ◽  
Turbine Stage ◽  
Axial Turbine ◽  
Work Distribution ◽  
Inverse Design Method ◽  
3D Stacking

For the axial turbine stage, the design of circulation rVθ¯ distribution between the nozzle and blade has an important effect on the stage performance, because it determines the work distribution in the blade, the stage reaction and the twisting shape of the blade. This paper describes the new method of full 3D design for axial turbine nozzles and blades by applying the 3D inverse design method in which the blade geometry can be determined by specified distributions of circulation rVθ¯ and blade thickness. In this 3D inverse design method, spanwise work distribution of the turbine stage is controlled by specifying the rVθ¯ distribution of the nozzle exit. In this design procedure, rVθ¯ distribution at the nozzle exit and 3D stacking condition are both controlled by 3D inverse method so as to suppress the nozzle secondary flows effectively. The desirable rVθ¯ distribution and 3D stacking shape which were obtained by the 3D inverse method were confirmed by Dawes’ 3D Navier-Stokes analysis. The results shows that the secondary loss is reduced when the design rVθ¯ at the mid-span is set larger compared to that near the endwall. In addition to the control of the rVθ¯ distribution, 3D stacking shape added only in the front part of the nozzle is very effective to suppress the secondary flows, although this 3D stacking shape is very simple compared to a conventional bowed type stacking. Moreover, when this stacking shape is used, spanwise distribution of work does not change from the design condition unlike the case of conventional bowed type stacking shape. The results of single stage performance test conducted using an air turbine facility show an improvement in efficiency compared to the 2D designed stage and prove viability of the 30 inverse design of axial turbine blades.

scholarly journals Suppression of Secondary Flows in a Mixed-Flow Pump Impeller by Application of 3D Inverse Design Method: Part 2 — Experimental Validation

1994 ◽  
Author(s):  
A. Goto ◽  
T. Takemura ◽  
M. Zangeneh
Keyword(s):  
Design Method ◽  
Flow Fields ◽  
Secondary Flows ◽  
Tip Clearance ◽  
Inverse Design ◽  
Suction Surface ◽  
Mixed Flow ◽  
Pump Impeller ◽  
Inverse Design Method ◽  
Flow Pump

In Part I of this paper, a mixed-flow pump impeller was designed by a fully three-dimensional inverse design method, aimed at suppressing the secondary flows on the blade suction surface. In this part, the internal flow fields of the impeller are investigated experimentally, using flow visualization and phase-locked measurements of the impeller exit flow, in order to validate the effects of secondary flow suppression. The flow fields are compared with those of a conventional impeller, and it is confirmed that the secondary flows on the blade suction surface are well suppressed and the uniformity of the exit flow fields is improved substantially, in both circumferential and spanwise directions. The effects of tip clearance and the number of blades for the inverse designed impeller are also investigated experimentally and numerically.

Suppression of Secondary Flows in a Mixed-Flow Pump Impeller by Application of Three-Dimensional Inverse Design Method: Part 1—Design and Numerical Validation

1996 ◽  
Vol 118 (3) ◽  
pp. 536-543 ◽  
Author(s):  
M. Zangeneh ◽  
A. Goto ◽  
T. Takemura
Keyword(s):  
Flow Field ◽  
Design Method ◽  
Three Dimensional ◽  
Secondary Flows ◽  
Inverse Design ◽  
Suction Surface ◽  
Mixed Flow ◽  
Pump Impeller ◽  
Inverse Design Method ◽  
Flow Pump

This paper describes the design of the blade geometry of a medium specific speed mixed flow pump impeller by using a three-dimensional inverse design method in which the blade circulation (or rVθ) is specified. The design objective is the reduction of impeller exit flow nonuniformity by reducing the secondary flows on the blade suction surface. The paper describes in detail the aerodynamic criteria used for the suppression of secondary flows with reference to the loading distribution and blade stacking condition used in the design. The flow through the designed impeller is computed by Dawes’ viscous code, which indicates that the secondary flows are well suppressed on the suction surface. Comparison between the predicted exit flow field of the inverse designed impeller and a corresponding conventional impeller indicates that the suppression of secondary flows has resulted in substantial improvement in the exit flow field. Experimental comparison of the flow fields inside and at exit from the conventional and the inverse designed impeller is made in Part 2 of the paper.

Design Optimization of Strongly Interacting Diffuser Pump Stage

2011 ◽  
Author(s):  
Mehrdad Zangeneh ◽  
Kasra Daneshkhah
Keyword(s):  
Flow Field ◽  
Design Optimization ◽  
Design Method ◽  
Inverse Design ◽  
Centrifugal Impeller ◽  
Strongly Interacting ◽  
Pump Stage ◽  
Inverse Design Method ◽  
Stage Efficiency

In this paper the flow field in a diffuser pump stage consisting of a centrifugal impeller and a radial diffuser is investigated by using unsteady computations. The time-averaged unsteady results are used to understand the main sources of loss in the stage. Then 3D inverse design method used to redesign the impeller and diffuser blades in order to improve the stage efficiency.

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