Effect of the Hub Endwall Cavity Flow on the Flow-Field of a Transonic High-Pressure Turbine

2004 ◽  
Vol 126 (4) ◽  
pp. 578-586 ◽  
Author(s):  
G. Paniagua ◽  
R. De´nos ◽  
S. Almeida
Keyword(s):  
High Pressure ◽  
Flow Field ◽  
Three Dimensional ◽  
Cavity Flow ◽  
Navier Stokes ◽  
Time Resolved ◽  
Unsteady Forces ◽  
Cold Flow ◽  
Cooling Flow ◽  
Exit Mach Number

In high-pressure turbines, a small amount of cold flow is ejected at the hub from the cavity that exists between the stator and the rotor disk. This prevents the ingestion of hot gases into the wheel-space cavity, thus avoiding possible damage. This paper analyzes the interaction between the hub-endwall cavity flow and the mainstream in a high-pressure transonic turbine stage. Several cooling flow ratios are investigated under engine representative conditions. Both time-averaged and time-resolved data are presented. The experimental data is successfully compared with the results of a three-dimensional steady Navier-Stokes computation. Despite the small amount of gas ejected, the hub-endwall cavity flow has a significant influence on the mainstream flow. The Navier-Stokes predictions show how the ejected cold flow is entrained by the rotor hub vortex. The time-resolved static pressure field around the rotor is greatly affected when traversing the non-uniform vane exit flow field. When the cavity flow rate is increased, the unsteady forces on the rotor airfoil are reduced. This is linked to the decrease of vane exit Mach number caused by the blockage of the ejected flow.

Effect of the Hub Endwall Cavity Flow on the Flow-Field of a Transonic High-Pressure Turbine

2004 ◽  
Author(s):  
G. Paniagua ◽  
R. De´nos ◽  
S. Almeida
Keyword(s):  
High Pressure ◽  
Flow Field ◽  
Cavity Flow ◽  
Navier Stokes ◽  
Time Resolved ◽  
Unsteady Forces ◽  
Cold Flow ◽  
Cooling Flow ◽  
Rotor Disk ◽  
Exit Mach Number

In high-pressure turbines, a small amount of cold flow is ejected at the hub from the cavity that exists between the stator and the rotor disk. This prevents the ingestion of hot gases into the wheel-space cavity, thus avoiding possible damage. This paper analyses the interaction between the hub-endwall cavity flow and the mainstream in a high-pressure transonic turbine stage. Several cooling flow ratios are investigated under engine representative conditions. Both time-averaged and time-resolved data are presented. The experimental data is successfully compared with the results of a 3D steady Navier-Stokes computation. Despite the small amount of gas ejected, the hub-endwall cavity flow has a significant influence on the mainstream flow. The Navier-Stokes predictions show how the ejected cold flow is entrained by the rotor hub vortex. The time-resolved static pressure field around the rotor is greatly affected when traversing the non-uniform vane exit flow field. When the cavity flow rate is increased, the unsteady forces on the rotor airfoil are reduced. This is linked to the decrease of vane exit Mach number caused by the blockage of the ejected flow.

Blade Row Interaction in a High-Pressure Steam Turbine

2003 ◽  
Vol 125 (1) ◽  
pp. 14-24 ◽  
Author(s):  
V. S. P. Chaluvadi ◽  
A. I. Kalfas ◽  
H. P. Hodson ◽  
H. Ohyama ◽  
E. Watanabe
Keyword(s):  
High Pressure ◽  
Flow Field ◽  
Numerical Simulations ◽  
Steam Turbine ◽  
Rotor Blade ◽  
Three Dimensional ◽  
Axial Flow ◽  
Navier Stokes ◽  
Flow Interaction ◽  
Blade Row

This paper presents a study of the three-dimensional flow field within the blade rows of a high-pressure axial flow steam turbine stage. Compound lean angles have been employed to achieve relatively low blade loading for hub and tip sections and so reduce the secondary losses. The flow field is investigated in a low-speed research turbine using pneumatic and hot-wire probes downstream of the blade row. Steady and unsteady numerical simulations were performed using structured 3-D Navier-Stokes solver to further understand the flow field. Agreement between the simulations and the measurements has been found. The unsteady measurements indicate that there is a significant effect of the stator flow interaction in the downstream rotor blade. The transport of the stator viscous flow through the rotor blade row is described. Unsteady numerical simulations were found to be successful in predicting accurately the flow near the secondary flow interaction regions compared to steady simulations. A method to calculate the unsteady loss generated inside the blade row was developed from the unsteady numerical simulations. The contribution of various regions in the blade to the unsteady loss generation was evaluated. This method can assist the designer in identifying and optimizing the features of the flow that are responsible for the majority of the unsteady loss production. An analytical model was developed to quantify this effect for the vortex transport inside the downstream blade.

Experimental and Computational Investigation of the Time-Averaged and Time-Resolved Pressure Loading on a Vaneless Counter-Rotating Turbine

2000 ◽  
Author(s):  
C. W. Haldeman ◽  
M. G. Dunn ◽  
R. S. Abhari ◽  
P. D. Johnson ◽  
X. A. Montesdeoca
Keyword(s):  
Experimental Data ◽  
High Pressure ◽  
Pressure Ratio ◽  
Three Dimensional ◽  
Low Pressure ◽  
Navier Stokes ◽  
Experimental Program ◽  
Time Resolved ◽  
Design Point ◽  
High Pressure Ratio

The experimental program reported here was executed using full-scale vaneless counter-rotating engine hardware operating at nondimensionally scaled aerodynamic design point conditions. Measurements were obtained for three different pressure ratio values: design point, low pressure ratio, and high pressure ratio. For brevity, only the design point data will be presented in this paper. Time-averaged and time-resolved surface pressures on the high pressure turbine (HPT) vane, HPT blade, and low pressure turbine (LPT) blades are presented. Additionally, three-dimensional (3D) Navier-Stokes computational fluid dynamics (CFD) predictions are presented for comparison with experimental data. The results presented show that the predictions qualitatively capture the flowfield physics, but require some additional calibration to fully match experimental data quantitatively.

Flow Field Measurements in a Cold Flow Annular Sector Turbine Cascade Test Facility and an Annular Sector Cascade Test Facility Operating at Near-Engine Conditions

2001 ◽  
Author(s):  
S.-H. Wiers ◽  
T. H. Fransson ◽  
U. Rådeklint ◽  
M. Annerfeldt
Keyword(s):  
Heat Transfer ◽  
High Pressure ◽  
Mach Number ◽  
Flow Field ◽  
Three Dimensional ◽  
Test Facility ◽  
Turbine Cascade ◽  
Cold Flow ◽  
Annular Sector ◽  
Good Agreement

Aerodynamic investigations in a cold flow annular sector high-pressure turbine cascade test facility and an annular sector cascade facility operating at near-engine conditions are presented. The test section of both facilities is a 36° sector cascade of a modern turbine stator consisting of 6 vanes. The two facilities have been designed in order to gain detailed information concerning film cooled gas turbine vanes. Due to the operation conditions of the hot annular sector cascade it takes over the part of detailed investigations of the influence of film cooling on the heat transfer. In the cold annular sector cascade facility investigations on the aerodynamic behavior of the cascade are performed. Both facilities together will lead to a better understanding of the complicate three-dimensional flow in modern gas turbines. A detailed description of both facilities is given in this paper. Aerodynamic investigations in both facilities were performed. The in- and outlet Mach number and profile Mach number distribution is in good agreement in both of them and shows a periodic flow filed. Aerodynamic performance measurements in the cold flow facility have been conducted by means of a five-hole pneumatic pressure probe traverses 106% of cax downstream of the cascade to gain information about the quality of the flow field across flow passages “+1” and “–1” in terms of yaw angle, pitch angle and primary loss distribution. Comparison with a three dimensional Navier Stokes solvers show a very good agreement with the measurements. In order to deduce the external heat transfer coefficient on the vane a transient test procedure was adopted in the high-pressure hot facility. The dependency of the heat transfer coefficients on the Reynolds number is presented in the paper. The experimental results show reasonable agreement with calculations using a two dimensional boundary layer code.

Blade Row Interaction in a High Pressure Steam Turbine

2002 ◽  
Author(s):  
V. S. P. Chaluvadi ◽  
A. I. Kalfas ◽  
H. P. Hodson ◽  
H. Ohyama ◽  
E. Watanabe
Keyword(s):  
High Pressure ◽  
Flow Field ◽  
Numerical Simulations ◽  
Steam Turbine ◽  
Rotor Blade ◽  
Three Dimensional ◽  
Axial Flow ◽  
Navier Stokes ◽  
Flow Interaction ◽  
Blade Row

This paper presents a study of the three-dimensional flow field within the blade rows of a high-pressure axial flow steam turbine stage. Compound lean angles have been employed to achieve relatively low blade loading for hub and tip sections and so reduce the secondary losses. The flow field is investigated in a Low-Speed Research Turbine using pneumatic and hot-wire probes downstream of the blade row. Steady and unsteady numerical simulations were performed using structured 3D Navier-Stokes solver to further understand the flow field. Agreement between the simulations and the measurements has been found. The unsteady measurements indicate that there is a significant effect of the stator flow interaction in the downstream rotor blade. The transport of the stator viscous flow through the rotor blade row is described. Unsteady numerical simulations were found to be successful in predicting accurately the flow near the secondary flow interaction regions compared to steady simulations. A method to calculate the unsteady loss generated inside the blade row was developed from the unsteady numerical simulations. The contribution of various regions in the blade to the unsteady loss generation was evaluated. This method can assist the designer in identifying and optimizing the features of the flow that are responsible for the majority of the unsteady loss production. An analytical model was developed to quantify this effect for the vortex transport inside the downstream blade.

Investigation of the Flow Field on a Transonic Turbine Nozzle Guide Vane With Rim Seal Cavity Flow Ejection

2010 ◽  
Vol 132 (11) ◽  
Author(s):  
M. Pau ◽  
G. Paniagua
Keyword(s):  
Flow Field ◽  
Static Pressure ◽  
Numerical Study ◽  
Guide Vane ◽  
Fluid Dynamic ◽  
Three Dimensional ◽  
Cavity Flow ◽  
Trailing Edge ◽  
Purge Flow ◽  
Exit Mach Number

Ensuring an adequate life of high pressure turbines requires efficient cooling methods such as rim seal flow ejection from the stator-rotor wheel space cavity interface, which prevents hot gas ingress into the rotor disk. The present paper addresses the potential to improve the efficiency in transonic turbines at certain rim seal ejection rates. To understand this process, a numerical study was carried out, combining computational fluid dynamic (CFD) simulations and experiments on a single stage axial test turbine. The three dimensional steady CFD analysis was performed, modeling the purge cavity flow ejected downstream of the stator blade row at three flow regimes: subsonic M2=0.73, transonic M2=1.12, and supersonic M2=1.33. Experimental static pressure measurements were used to calibrate the computational model. The main flow field-purge flow interaction is found to be governed by the vane shock structures at the stator hub. The interaction between the vane shocks at the hub and the purge flow has been studied and quantitatively characterized as a function of the purge ejection rate. The ejection of 1% of the core flow from the rim seal cavity leads to an increase in the hub static pressure of approximately 7% at the vane trailing edge. This local reduction of the stator exit Mach number decreases the trailing edge losses in the transonic regime. Finally, a numerically predicted loss breakdown is presented, focusing on the relative importance of the trailing edge losses, boundary layer losses, shock losses, and mixing losses, as a function of the purge rate ejected. Contrary to the experience in subsonic turbines, results in a transonic model demonstrate that ejecting purge flow improves the vane efficiency due to the shock structure modification downstream of the stator.

Fundamental Issues and Recent Advancements in Analysis of Aircraft Brake Natural Convective Cooling

1998 ◽  
Vol 120 (4) ◽  
pp. 840-857 ◽  
Author(s):  
M. P. Dyko ◽  
K. Vafai
Keyword(s):  
Heat Transfer ◽  
Natural Convection ◽  
Flow Field ◽  
Three Dimensional ◽  
Convective Cooling ◽  
Cooling Flow ◽  
Physical Mechanisms ◽  
Braking System ◽  
Flow And Heat Transfer ◽  
Convection Cooling

A heightened awareness of the importance of natural convective cooling as a driving factor in design and thermal management of aircraft braking systems has emerged in recent years. As a result, increased attention is being devoted to understanding the buoyancy-driven flow and heat transfer occurring within the complex air passageways formed by the wheel and brake components, including the interaction of the internal and external flow fields. Through application of contemporary computational methods in conjunction with thorough experimentation, robust numerical simulations of these three-dimensional processes have been developed and validated. This has provided insight into the fundamental physical mechanisms underlying the flow and yielded the tools necessary for efficient optimization of the cooling process to improve overall thermal performance. In the present work, a brief overview of aircraft brake thermal considerations and formulation of the convection cooling problem are provided. This is followed by a review of studies of natural convection within closed and open-ended annuli and the closely related investigation of inboard and outboard subdomains of the braking system. Relevant studies of natural convection in open rectangular cavities are also discussed. Both experimental and numerical results obtained to date are addressed, with emphasis given to the characteristics of the flow field and the effects of changes in geometric parameters on flow and heat transfer. Findings of a concurrent numerical and experimental investigation of natural convection within the wheel and brake assembly are presented. These results provide, for the first time, a description of the three-dimensional aircraft braking system cooling flow field.

Flow Field Unsteadiness in the Tip Region of a Transonic Compressor Rotor

1997 ◽  
Vol 119 (1) ◽  
pp. 122-128 ◽  
Author(s):  
S. L. Puterbaugh ◽  
W. W. Copenhaver
Keyword(s):  
Flow Field ◽  
High Performance ◽  
Three Dimensional ◽  
Navier Stokes ◽  
Vortex Interaction ◽  
Tip Leakage Vortex ◽  
Tip Leakage ◽  
Transonic Compressor ◽  
Compressor Rotor ◽  
Operating Points

An experimental investigation concerning tip flow field unsteadiness was performed for a high-performance, state-of-the-art transonic compressor rotor. Casing-mounted high frequency response pressure transducers were used to indicate both the ensemble averaged and time varying flow structure present in the tip region of the rotor at four different operating points at design speed. The ensemble averaged information revealed the shock structure as it evolved from a dual shock system at open throttle to an attached shock at peak efficiency to a detached orientation at near stall. Steady three-dimensional Navier Stokes analysis reveals the dominant flow structures in the tip region in support of the ensemble averaged measurements. A tip leakage vortex is evident at all operating points as regions of low static pressure and appears in the same location as the vortex found in the numerical solution. An unsteadiness parameter was calculated to quantify the unsteadiness in the tip cascade plane. In general, regions of peak unsteadiness appear near shocks and in the area interpreted as the shock-tip leakage vortex interaction. Local peaks of unsteadiness appear in mid-passage downstream of the shock-vortex interaction. Flow field features not evident in the ensemble averaged data are examined via a Navier-Stokes solution obtained at the near stall operating point.

Aerothermal Investigation of a Rib-Roughened Trailing Edge Channel With Crossing-Jets—Part I: Flow Field Analysis

2009 ◽  
Vol 132 (1) ◽  
Author(s):  
Alessandro Armellini ◽  
Filippo Coletti ◽  
Tony Arts ◽  
Christophe Scholtes
Keyword(s):  
Flow Field ◽  
Three Dimensional ◽  
Side Wall ◽  
Field Analysis ◽  
Navier Stokes ◽  
Trailing Edge ◽  
Present Contribution ◽  
Cross Sectional ◽  
Numerical Predictions ◽  
Rib Roughened

The present contribution addresses the aerothermal, experimental, and computational studies of a trapezoidal cross-sectional model simulating a trailing edge cooling cavity with one rib-roughened wall. The flow is fed through tilted slots on one side wall and exits through straight slots on the opposite side wall. The flow field aerodynamics is investigated in Part I of the paper. The reference Reynolds number is defined at the entrance of the test section and set at 67,500 for all the experiments. A qualitative flow model is deduced from surface-streamline flow visualizations. Two-dimensional particle image velocimetry measurements are performed in several planes around midspan of the channel and recombined to visualize and quantify three-dimensional flow features. The crossing-jets issued from the tilted slots are characterized and the jet-rib interaction is analyzed. Attention is drawn to the motion of the flow deflected by the rib-roughened wall and impinging on the opposite smooth wall. The experimental results are compared with the numerical predictions obtained from the finite volume Reynolds-averaged Navier–Stokes solver, CEDRE.

Effects of Downstream Vane Bowing and Asymmetry on Unsteadiness in a Transonic Turbine

2018 ◽  
Author(s):  
John P. Clark ◽  
Richard J. Anthony ◽  
Michael K. Ooten ◽  
John M. Finnegan ◽  
P. Dean Johnson ◽  
...  
Keyword(s):  
Turbine Blades ◽  
Three Dimensional ◽  
Navier Stokes ◽  
Time Resolved ◽  
Turbine Engine ◽  
Shock Interactions ◽  
Design Changes ◽  
Post Test ◽  
Measured Time ◽  
Transonic Turbine

Accurate predictions of unsteady forcing on turbine blades are essential for the avoidance of high-cycle-fatigue issues during turbine engine development. Further, if one can demonstrate that predictions of unsteady interaction in a turbine are accurate, then it becomes possible to anticipate resonant-stress problems and mitigate them through aerodynamic design changes during the development cycle. A successful reduction in unsteady forcing for a transonic turbine with significant shock interactions due to downstream components is presented here. A pair of methods to reduce the unsteadiness was considered and rigorously analyzed using a three-dimensional, time resolved Reynolds-Averaged Navier Stokes (RANS) solver. The first method relied on the physics of shock reflections itself and involved altering the stacking of downstream components to achieve a bowed airfoil. The second method considered was circumferentially-asymmetric vane spacing which is well known to spread the unsteadiness due to vane-blade interaction over a range of frequencies. Both methods of forcing reduction were analyzed separately and predicted to reduce unsteady pressures on the blade as intended. Then, both design changes were implemented together in a transonic turbine experiment and successfully shown to manipulate the blade unsteadiness in keeping with the design-level predictions. This demonstration was accomplished through comparisons of measured time-resolved pressures on the turbine blade to others obtained in a baseline experiment that included neither asymmetric spacing nor bowing of the downstream vane. The measured data were further compared to rigorous post-test simulations of the complete turbine annulus including a bowed downstream vane of non-uniform pitch.

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