Investigation of Flow in a Steam Turbine Exhaust Hood With/Without Turbine Exit Conditions Simulated

2002 ◽  
Vol 125 (1) ◽  
pp. 292-299 ◽  
Author(s):  
J. J. Liu ◽  
Y. Q. Cui ◽  
H. D. Jiang
Keyword(s):  
Flow Pattern ◽  
Static Pressure ◽  
Three Dimensional ◽  
Navier Stokes ◽  
Steam Turbines ◽  
Exhaust Hood ◽  
Flow Conditions ◽  
Typical Design ◽  
Turbine Exhaust ◽  
Good Agreement

Experimental and numerical investigations for the flow in an exhaust hood model of large steam turbines have been carried out in order to understand the complex three-dimensional flow pattern existing in the hood and also to validate the CFD solver. The model is a typical design for 300/600 MW steam turbines currently in operation. Static pressure at the diffuser tip and hub endwalls and at the hood outer casing is measured and nonuniform circumferential distributions of static pressure are noticed. The velocity field at the model exit is measured and compared with the numerical prediction. The multigrid multiblock three-dimensional Navier-Stokes solver used for the simulations is based upon the TVD Lax-Wendroff scheme and the Baldwin-Lomax turbulence model. Good agreement between numerical results and experimental data is demonstrated. It is found that the flow pattern and hood performance are very different with or without the turbine exit flow conditions simulated.

Investigation of Flow in a Steam Turbine Exhaust Hood With/Without Turbine Exit Conditions Simulated

2001 ◽  
Author(s):  
Jianjun Liu ◽  
Yongqiang Cui ◽  
Hongde Jiang
Keyword(s):  
Flow Pattern ◽  
Static Pressure ◽  
Navier Stokes ◽  
Steam Turbines ◽  
Exhaust Hood ◽  
Flow Conditions ◽  
3D Flow ◽  
Typical Design ◽  
Turbine Exhaust ◽  
Good Agreement

Experimental and numerical investigations for the flow in an exhaust hood model of large steam turbines have been carried out in order to understand the complex 3D flow pattern existing in the hood and also to validate the CFD solver. The model is a typical design for 300/600 MW steam turbines currently in operation. Static pressure at the diffuser tip and hub endwalls and at hood outer casing is measured and nonuniform circumferential distributions of static pressure are noticed. Velocity field at the model exit is measured and compared with the numerical prediction. The multigrid multiblock 3D Navier-Stokes solver used for the simulations is based upon the TVD Lax-Wendroff scheme and the Baldwin-Lomax turbulence model. Good agreement between numerical results and experimental data is demonstrated. It is found that the flow pattern and hood performance are very different with or without the turbine exit flow conditions simulated.

Aerodynamic Optimization Design of Exhaust Hood Diffuser for Steam Turbine With Three-Dimensional Reynolds-Averaged Navier-Stokes Solutions

2014 ◽  
Author(s):  
Jiandao Yang ◽  
Taowen Chen ◽  
Jun Li ◽  
Zhenping Feng
Keyword(s):  
Optimization Design ◽  
Static Pressure ◽  
Three Dimensional ◽  
Aerodynamic Performance ◽  
Navier Stokes ◽  
Exhaust Hood ◽  
Aerodynamic Optimization ◽  
Recovery Coefficient ◽  
Last Stage ◽  
Pressure Recovery Coefficient

Combined with three-dimensional parameterization method of exhaust diffuser profile, aerodynamic performance evaluation method, response surface approximation evaluation model and Hooke-Jeeves direct search approach, aerodynamic optimization design of exhaust hood diffuser for steam turbine is presented. The aerodynamic performance of exhaust hood design candidate is evaluated using three-dimensional Reynolds-Averaged Navier-Stokes (RANS) solutions. Aerodynamic optimization design of exhaust hood is conducted for the maximum of the static pressure recovery coefficient of exhaust hood. The design variables are specified by the exhaust diffuser profile parameterization method. The aerodynamic performance of the optimized exhaust hood and referenced design is numerically calibrated with consideration of the full last stage and rotor tip clearance. The static pressure recovery coefficient of the optimized exhaust hood is higher than that of the referenced design with consideration of the upstream last stage influence. Furthermore, the detailed flow pattern of the optimized exhaust hood and referenced design is also analyzed and compared.

A Comparison of Two Methods for Utilizing Steam Turbine Exhaust Hood Flow Field Data

1992 ◽  
Vol 114 (2) ◽  
pp. 398-401 ◽  
Author(s):  
R. H. Tindell ◽  
T. M. Alston
Keyword(s):  
Flow Field ◽  
Steam Turbine ◽  
Three Dimensional ◽  
Internal Flow ◽  
Loss Coefficient ◽  
Navier Stokes ◽  
Exhaust Hood ◽  
Flow Properties ◽  
Very High ◽  
Turbine Exhaust

This article describes the effects of two methods for representing the nonuniform distribution of flow properties across a steam turbine discharge annulus, on the hood loss coefficient. One method uses a mass-weighted integration of the property across the station, while the other is based on a mass-derived representative value of the property. The former has the potential for very high accuracy provided a sufficient number of points are integrated. The latter, while less accurate, is easier to apply and therefore more commonly used. The analytical modeling includes a simplistic step profile of pressure across the annulus, as well as a three-dimensional exhaust hood, flow-field simulation calculated using a Navier–Stokes code. Results show that significant errors can occur in the hood loss coefficient with the mass-derived approach. Although the analysis centers on hood loss coefficient as the performance parameter whose sensitivity is being monitored, the results highlight the pitfalls of improper application of measured data for any internal flow system.

Mechanism and Flow Control on the Mismatching of Impeller and Vaned Diffuser Caused by Inlet Prewhirl for Centrifugal Compressors

2016 ◽  
Author(s):  
Qiangqiang Huang ◽  
Xinqian Zheng ◽  
Aolin Wang
Keyword(s):  
Flow Control ◽  
Control Method ◽  
Three Dimensional ◽  
Navier Stokes ◽  
Vaned Diffuser ◽  
Inlet Distortion ◽  
Computational Fluid Dynamics Cfd ◽  
Stagger Angle ◽  
Good Agreement ◽  
Matching Relation

Air often flows into compressors with inlet prewhirl, because it will obtain a circumferential component of velocity via inlet distortion or swirl generators such as inlet guide vanes. A lot of research has shown that inlet prewhirl does influence the characteristics of components, but the change of the matching relation between the components caused by inlet prewhirl is still unclear. This paper investigates the influence of inlet prewhirl on the matching of the impeller and the diffuser and proposes a flow control method to cure mismatching. The approach combines steady three-dimensional Reynolds-averaged Navier-Stokes (RANS) simulations with theoretical analysis and modeling. The result shows that a compressor whose impeller and diffuser match well at zero prewhirl will go to mismatching at non-zero prewhirl. The diffuser throat gets too large to match the impeller at positive prewhirl and gets too small for matching at negative prewhirl. The choking mass flow of the impeller is more sensitive to inlet prewhirl than that of the diffuser, which is the main reason for the mismatching. To cure the mismatching via adjusting the diffuser vanes stagger angle, a one-dimensional method based on incidence matching has been proposed to yield a control schedule for adjusting the diffuser. The optimal stagger angle predicted by analytical method has good agreement with that predicted by computational fluid dynamics (CFD). The compressor is able to operate efficiently in a much broader flow range with the control schedule. The flow range, where the efficiency is above 80%, of the datum compressor and the compressor only employing inlet prewhirl and no control are just 25.3% and 31.8%, respectively. For the compressor following the control schedule, the flow range is improved up to 46.5%. This paper also provides the perspective of components matching to think about inlet distortion.

Turbine Airfoil Heat Transfer Predictions Using CFD

2005 ◽  
Author(s):  
Anil K. Tolpadi ◽  
James A. Tallman ◽  
Lamyaa El-Gabry
Keyword(s):  
Heat Transfer ◽  
Boundary Layer ◽  
Turbulence Modeling ◽  
Three Dimensional ◽  
Numerical Approach ◽  
Navier Stokes ◽  
Design System ◽  
Computational Fluid Dynamics Cfd ◽  
Turbine Airfoils ◽  
Typical Design

Conventional heat transfer design methods for turbine airfoils use 2-D boundary layer codes (BLC) combined with empiricism. While such methods may be applicable in the mid span of an airfoil, they would not be very accurate near the end-walls and airfoil tip where the flow is very three-dimensional (3-D) and complex. In order to obtain accurate heat transfer predictions along the entire span of a turbine airfoil, 3-D computational fluid dynamics (CFD) must be used. This paper describes the development of a CFD based design system to make heat transfer predictions. A 3-D, compressible, Reynolds-averaged Navier-Stokes CFD solver with k-ω turbulence modeling was used. A wall integration approach was used for boundary layer prediction. First, the numerical approach was validated against a series of fundamental airfoil cases with available data. The comparisons were very favorable. Subsequently, it was applied to a real engine airfoil at typical design conditions. A discussion of the features of the airfoil heat transfer distribution is included.

The Effect of Stage-Diffuser Interaction on the Aerodynamic Performance and Design of LP Steam Turbine Exhaust Systems

2018 ◽  
Author(s):  
Bowen Ding ◽  
Liping Xu ◽  
Jiandao Yang ◽  
Rui Yang ◽  
Yuejin Dai
Keyword(s):  
Steam Turbine ◽  
Renewable Energy Sources ◽  
Rotor Blades ◽  
Steam Turbines ◽  
Flow Conditions ◽  
Part Load ◽  
Last Stage ◽  
Load Conditions ◽  
Turbine Exhaust ◽  
Exhaust Systems

Modern large steam turbines for power generation are required to operate much more flexibly than ever before, due to the increasing use of intermittent renewable energy sources such as solar and wind. This has posed great challenges to the design of LP steam turbine exhaust systems, which are critical to recovering the leaving energy that is otherwise lost. In previous studies, the design had been focused on the exhaust diffuser with or without the collector. Although the interaction between the last stage and the exhaust hood has been identified for a long time, little attention has been paid to the last stage blading in the exhaust system’s design process, when the machine frequently operates at part-load conditions. This study focuses on the design of LP exhaust systems considering both the last stage and the exhaust diffuser, over a wide operating range. A 1/10th scale air test rig was built to validate the CFD tool for flow conditions representative of an actual machine at part-load conditions, characterised by highly swirling flows entering the diffuser. A numerical parametric study was performed to investigate the effect of both the diffuser geometry variation and restaggering the last stage rotor blades. Restaggering the rotor blades was found to be an effective way to control the level of leaving energy, as well as the flow conditions at the diffuser inlet, which influence the diffuser’s capability to recover the leaving energy. The benefits from diffuser resizing and rotor blade restaggering were shown to be relatively independent of each other, which suggests the two components can be designed separately. Last, the potentials of performance improvement by considering both the last stage rotor restaggering and the diffuser resizing were demonstrated by an exemplary design, which predicted an increase in the last stage power output of at least 1.5% for a typical 1000MW plant that mostly operates at part-load conditions.

Numerical and Experimental Evaluation of Turbulent Flow in Volute

2003 ◽  
Author(s):  
Akitomo Igarashi ◽  
Kazuyuki Toda ◽  
Makoto Yamamoto ◽  
Toshimichi Sakai
Keyword(s):  
Numerical Simulation ◽  
Cross Section ◽  
Three Dimensional ◽  
Experimental Result ◽  
Centrifugal Fan ◽  
Flow Conditions ◽  
Flow Angle ◽  
Fan Performance ◽  
Centrifugal Fans ◽  
Good Agreement

The performance of centrifugal fans is considerably influenced by the design of tongue at the re-circulation port. The flow in the volute of a centrifugal fan was studied both experimentally and numerically. In this experiment, flow angle, pressure and velocity profiles were measured at a large number of locations in the volute. The flow field in the volute passage was analyzed using Computational Fluid Dynamics. The flow was assumed to be three dimensional, turbulent and steady. The numerical simulation produced qualitatively good agreement with the experimental result. The results from experiment and numerical simulation indicated that the adoption of a re-circulating flow port improved fan performance for all flow conditions. In addition, the existence of strong secondary flow was apparent at the cross-section of the volute passage.

Numerical Study on Supersonic Combustor with an Allotype Cavity

2014 ◽  
Vol 694 ◽  
pp. 187-192
Author(s):  
Jin Xiang Wu ◽  
Jian Sun ◽  
Xiang Gou ◽  
Lian Sheng Liu
Keyword(s):  
Alternative Model ◽  
Numerical Study ◽  
Reverse Flow ◽  
Three Dimensional ◽  
Flow Characteristics ◽  
Experimental Result ◽  
Navier Stokes ◽  
Cold Flow ◽  
Hypersonic Inlet ◽  
Good Agreement

The three-dimensional coupled explicit Reynolds Averaged Navier–Stokes (RANS) equations and the two equation shear-stress transport k-w (SST k-w) model has been employed to numerically simulate the cold flow field in a special-shaped cavity-based supersonic combustor. In a cross-section shaped rectangular, hypersonic inlet with airflow at Mach 2.0 chamber, shock structures and flow characteristics of a herringbone-shaped boss and a herringbone-shaped cavity models were discussed, respectively. The results indicate: Firstly, according to the similarities of bevel-cutting shock characteristics between the boss case and the cavity case, the boss structure can serve as an ideal alternative model for shear-layer. Secondly, the eddies within cavity are composed of herringbone-spanwise vortexes, columnar vortices in the front and main-spanwise vortexes in the rear, featuring tilting, twisting and stretching. Thirdly, the simulated bottom-flow of cavity is in good agreement with experimental result, while the reverse flow-entrainment resulting from herringbone geometry and pressure gradient. However, the herringbone-shaped cavity has a better performance in fuel-mixing.

Numerical Modelling of Circulation in Lake Sperillen, Norway

2000 ◽  
Vol 31 (1) ◽  
pp. 57-72 ◽  
Author(s):  
N. R. B. Olsen ◽  
D. K. Lysne
Keyword(s):  
Numerical Model ◽  
Stokes Equations ◽  
Three Dimensional ◽  
Field Measurements ◽  
Navier Stokes ◽  
Water Current ◽  
Simple Method ◽  
Vertical Temperature Profile ◽  
Navier Stokes Equations ◽  
Good Agreement

A three-dimensional numerical model was used to model water circulation and spatial variation of temperature in Lake Sperillen in Norway. A winter situation was simulated, with thermal stratification and ice cover. The numerical model solved the Navier-Stokes equations on a 3D unstructured non-orthogonal grid with hexahedral cells. The SIMPLE method was used for the pressure coupling and the k-ε model was used to model turbulence, with a modification for density stratification due to the vertical temperature profile. The results were compared with field measurements of the temperature in the lake, indicating the location of the water current. Reasonably good agreement was found.

On Flowfield Periodicity in the NASA Transonic Flutter Cascade: Part II — Numerical Study

2000 ◽  
Author(s):  
R. V. Chima ◽  
E. R. McFarland ◽  
J. R. Wood ◽  
J. Lepicovsky
Keyword(s):  
Static Pressure ◽  
Numerical Study ◽  
Three Dimensional ◽  
Side Wall ◽  
Wave Structure ◽  
Experimental Measurements ◽  
Flow Conditions ◽  
Pressure Sensitive ◽  
Transonic Flutter ◽  
Probe Measurements

The transonic flutter cascade facility at NASA Glenn Research Center was redesigned based on a combined program of experimental measurements and numerical analyses. The objectives of the redesign were to improve the periodicity of the cascade in steady operation, and to better quantify the inlet and exit flow conditions needed for CFD predictions. Part I of this paper describes the experimental measurements, which included static pressure measurements on the blade and endwalls made using both static taps and pressure sensitive paints, cobra probe measurements of the endwall boundary layers and blade wakes, and shadowgraphs of the wave structure. Part II of this paper describes three CFD codes used to analyze the facility, including a multibody panel code, a quasi-three-dimensional viscous code, and a fully three-dimensional viscous code. The measurements and analyses both showed that the operation of the cascade was heavily dependent on the configuration of the sidewalls. Four configurations of the sidewalls were studied and the results are described. For the final configuration, the quasi-three-dimensional viscous code was used to predict the location of mid-passage streamlines for a perfectly periodic cascade. By arranging the tunnel sidewalls to approximate these streamlines, side-wall interference was minimized and excellent periodicity was obtained.

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