Pressure Surface Separations in Low-Pressure Turbines—Part 1: Midspan Behavior

2002 ◽  
Vol 124 (3) ◽  
pp. 393-401 ◽  
Author(s):  
Michael J. Brear ◽  
Howard P. Hodson ◽  
Neil W. Harvey

This paper describes an investigation into the behavior of the pressure surface separation at midspan in a linear cascade. It is found that the pressure surface separation can be a significant contributor to the profile loss of a thin, solid, low-pressure turbine blade that is typical of current engine designs. Numerical predictions are first used to study the inviscid behavior of the blade. These show a strong incidence dependence around the leading edge of the profile. Experiments then show clearly that all characteristics of the pressure surface separation are controlled primarily by the incidence. It is also shown that the effects of wake passing, freestream turbulence and Reynolds number are of secondary importance. A simple two-part model of the pressure surface flow is then proposed. This model suggests that the pressure surface separation is highly dissipative through the action of its strong turbulent shear. As the incidence is reduced, the increasing blockage of the pressure surface separation then raises the velocity in the separated shear layer to levels at which the separation can create significant loss.

Author(s):  
Michael J. Brear ◽  
Howard P. Hodson ◽  
Neil W. Harvey

This paper describes an investigation into the behaviour of the pressure surface separation at midspan in a linear cascade. It is found that the pressure surface separation can be a significant contributor to the profile loss of a thin, solid, low pressure turbine blade that is typical of current engine designs. Numerical predictions are first used to study the inviscid behaviour of the blade. These show a strong incidence dependence around the leading edge of the profile. Experiments then show clearly that all characteristics of the pressure surface separation are controlled primarily by the incidence. It is also shown that the effects of wake passing, freestream turbulence and Reynolds number are of secondary importance. A simple two-part model of the pressure surface flow is then proposed. This model suggests that the pressure surface separation is highly dissipative through the action of its strong turbulent shear. As the incidence is reduced, the increasing blockage of the pressure surface separation then raises the velocity in the separated shear layer to levels at which the separation can create significant loss.


2004 ◽  
Vol 126 (2) ◽  
pp. 250-256 ◽  
Author(s):  
Michael J. Brear ◽  
Howard P. Hodson

This paper describes an investigation into the effect that passing wakes have on a separation bubble that exists on the pressure surface and near the leading edge of a low-pressure turbine blade. Previous experimental studies have shown that the behavior of this separation is strongly incidence dependent and that it responds to its disturbance environment. The results presented in this paper examine the effect of wake passing in greater detail. Two-dimensional, Reynolds averaged, numerical predictions are first used to examine qualitatively the unsteady interaction between the wakes and the separation bubble. The separation is predicted to consist of spanwise vortices whose development is in phase with the wake passing. However, comparison with experiments shows that the numerical predictions exaggerate the coherence of these vortices and also overpredict the time-averaged length of the separation. Nonetheless, experiments strongly suggest that the predicted phase locking of the vortices in the separation onto the wake passing is physical.


Author(s):  
Michael J. Brear ◽  
Howard P. Hodson

This paper describes an investigation into the effect that passing wakes have on a separation bubble that exists on the pressure surface and near the leading edge of a low pressure turbine blade. Previous experimental studies have shown that the behaviour of this separation is strongly incidence dependent and that it responds to its disturbance environment. The results presented in this paper examine the effect of wake passing in greater detail. Two dimensional, Reynolds averaged, numerical predictions are first used to examine qualitatively the unsteady interaction between the wakes and the separation bubble. The separation is predicted to consist of spanwise vortices whose development is in phase with the wake passing. However, comparison with experiments shows that the numerical predictions exaggerate the coherence of these vortices and also overpredict the time-averaged length of the separation. Nonetheless, experiments strongly suggest that the predicted phase locking of the vortices in the separation onto the wake passing is physical.


Author(s):  
Michael J. Brear ◽  
Howard P. Hodson ◽  
Paloma Gonzalez ◽  
Neil W. Harvey

This paper describes a study of the interaction between the pressure surface separation and the secondary flow on low pressure turbine blades. It is found that this interaction can significantly affect the strength of the secondary flow and the loss that it creates. Experimental and numerical techniques are used to study the secondary flow in a family of four low pressure turbine blades in linear cascade. These blades are typical of current designs, share the same suction surface and pitch, but have differing pressure surfaces. A mechanism for the interaction between the pressure surface separation and the secondary flow is proposed and is used to explain the variations in the secondary flows of the four blades. This mechanism is based on simple dynamical secondary flow concepts and is similar to the aft-loading argument commonly used in modern turbine design.


2002 ◽  
Vol 124 (3) ◽  
pp. 402-409 ◽  
Author(s):  
Michael J. Brear ◽  
Howard P. Hodson ◽  
Paloma Gonzalez ◽  
Neil W. Harvey

This paper describes a study of the interaction between the pressure surface separation and the secondary flow on low-pressure turbine blades. It is found that this interaction can significantly affect the strength of the secondary flow and the loss that it creates. Experimental and numerical techniques are used to study the secondary flow in a family of four low-pressure turbine blades in linear cascade. These blades are typical of current designs, share the same suction surface and pitch, but have differing pressure surfaces. A mechanism for the interaction between the pressure surface separation and the secondary flow is proposed and is used to explain the variations in the secondary flows of the four blades. This mechanism is based on simple dynamical secondary flow concepts and is similar to the aft-loading argument commonly used in modern turbine design.


2008 ◽  
Vol 131 (1) ◽  
Author(s):  
Maria Vera ◽  
Elena de la Rosa Blanco ◽  
Howard Hodson ◽  
Raul Vazquez

Research by de la Rosa Blanco et al. (“Influence of the State of the Inlet Endwall Boundary Layer on the Interaction Between the Pressure Surface Separation and the Endwall Flows,” Proc. Inst. Mech. Eng., Part A, 217, pp. 433–441) in a linear cascade of low pressure turbine (LPT) blades has shown that the position and strength of the vortices forming the endwall flows depend on the state of the inlet endwall boundary layer, i.e., whether it is laminar or turbulent. This determines, amongst other effects, the location where the inlet boundary layer rolls up into a passage vortex, the amount of fluid that is entrained into the passage vortex, and the interaction of the vortex with the pressure side separation bubble. As a consequence, the mass-averaged stagnation pressure loss and therefore the design of a LPT depend on the state of the inlet endwall boundary layer. Unfortunately, the state of the boundary layer along the hub and casing under realistic engine conditions is not known. The results presented in this paper are taken from hot-film measurements performed on the casing of the fourth stage of the nozzle guide vanes of the cold flow affordable near term low emission (ANTLE) LPT rig. These results are compared with those from a low speed linear cascade of similar LPT blades. In the four-stage LPT rig, a transitional boundary layer has been found on the platforms upstream of the leading edge of the blades. The boundary layer is more turbulent near the leading edge of the blade and for higher Reynolds numbers. Within the passage, for both the cold flow four-stage rig and the low speed linear cascade, the new inlet boundary layer formed behind the pressure leg of the horseshoe vortex is a transitional boundary layer. The transition process progresses from the pressure to the suction surface of the passage in the direction of the secondary flow.


Author(s):  
Edmund Kügeler ◽  
Georg Geiser ◽  
Jens Wellner ◽  
Anton Weber ◽  
Anselm Moors

This is the third part of a series of three papers on the simulation of turbulence and transition effects in a multistage low pressure turbine. The third part of the series deals with the detailed comparison of the Harmonic Balance calculations with the full wheel simulations and measurements for the two-stage low-pressure turbine. The Harmonic Balance simulations were carried out in two confingurations, either using only the 0th harmonic in the turbulence and transition model or additional in all harmonics. The same Menter SST two-equation k–ω turbulence model along with Menter and Langtrys two-equation γ–Reθ transition model is used in the Harmonic Balance simulation as in the full wheel simulations. The measurements on the second stator ofthe low-pressure turbine have been carried out separately for downstream and upstream influences. Thus, a dedicated comparison of the downstream and upstream influences of the flow to the second stator is possible. In the Harmonic Balance calculations, the influences of the not directly adjacent blade, i.e. the first stator, were also included in the second stator In the first analysis, however, it was shown that the consistency with the full wheel configuration and the measurement in this case was not as good as expected. From the analysis ofthe full wheel simulation, we found that there is a considerable variation in the order ofmagnitude ofthe unsteady values in the second stator. In a further deeper consideration of the configuration, it is found that modes are reflected in upstream rows and influences the flow in the second stator. After the integration of these modes into the Harmonic Balance calculations, a much better agreement was reached with results ofthe full wheel simulation and the measurements. The second stator has a laminar region on the suction side starting at the leading edge and then transition takes place via a separation or in bypass mode, depending on the particular blade viewed in the circumferential direction. In the area oftransition, the clear difference between the calculations without and with consideration ofthe higher harmonics in the turbulence and transition models can be clearly seen. The consideration ofthe higher harmonics in the turbulence and transition models results an improvement in the consistency.


Author(s):  
E. de la Rosa Blanco ◽  
H. P. Hodson ◽  
R. Vazquez

This work describes the effect that the injection of leakage flow from a cavity into the mainstream has on the endwall flows and their interaction with a large pressure surface separation bubble in a low-pressure turbine. The effect of a step in hub diameter ahead of the blade row is also simulated. The blade profile under consideration is a typical design of modern low-pressure turbines. The tests are conducted in a low speed linear cascade. These are complemented by numerical simulations. Two different step geometries are investigated, i.e., a backward-facing step and a forward-facing step. The leakage tangential velocity and the leakage mass flow rate are also modified. It was found that the injection of leakage mass flow gives rise to a strengthening of the endwall flows independently of the leakage mass flow rate and the leakage tangential velocity. The experimental results have shown that below a critical value of the leakage tangential velocity, the net mixed-out endwall losses are not significantly altered by a change in the leakage tangential velocity. For these cases, the effect of the leakage mass flow is confined to the wall, as the inlet endwall boundary layer is pushed further away from the wall by the leakage flow. However, for values of the leakage tangential velocity around 100% of the wheelspeed, there is a large increase in losses due to a stronger interaction between the endwall flows and the leakage mass flow. This gives rise to a change in the endwall flows structure. In all cases, the presence of a forward-facing step produces a strengthening of the endwall flows and an increase of the net mixed-out endwall losses when compared with a backward-facing step. This is because of a strong interaction with the pressure surface separation bubble.


2019 ◽  
Vol 28 (5) ◽  
pp. 886-904
Author(s):  
Tao Cui ◽  
Songtao Wang ◽  
Xiaolei Tang ◽  
Fengbo Wen ◽  
Zhongqi Wang

2017 ◽  
Vol 140 (2) ◽  
Author(s):  
R. Pichler ◽  
V. Michelassi ◽  
R. Sandberg ◽  
J. Ong

Blade-to-blade interactions in a low-pressure turbine (LPT) were investigated using highly resolved compressible large eddy simulations (LESs). For a realistic setup, a stator and rotor configuration with profiles typical of LPTs was used. Simulations were conducted with an in-house solver varying the gap size between stator and rotor from 21.5% to 43% rotor chord. To investigate the effect of the gap size on the prevailing loss mechanisms, a loss breakdown was conducted. It was found that in the large gap (LG) size case, the turbulence kinetic energy (TKE) levels of the stator wake close to the rotor leading edge were only one third of those in the small gap (SG) case, due to the longer distance of constant area mixing. The small time-averaged suction side separation on the blade, found in the LG case, disappeared in the SG calculations, confirming how stronger wakes can keep the boundary layer attached. The higher intensity wake impinging on the blade, however, did not affect the time-averaged losses calculated using the control volume approach of Denton. On the other hand, losses computed by taking cross sections upstream and downstream of the blade revealed a greater distortion loss generated by the stator wakes in the SG case. Despite the suction side separation suppression, the SG case gave higher losses overall due to the incoming wake turbulent kinetic energy amplification along the blade passage.


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