Warping Analysis in Laminated Object Manufacturing Process

2001 ◽  
Vol 123 (4) ◽  
pp. 739-746 ◽  
Author(s):  
Feng Lin ◽  
Wei Sun
Keyword(s):  
Manufacturing Process ◽  
Processing Parameters ◽  
Solution Algorithm ◽  
Optimal Combination ◽  
Data Simulation ◽  
Laminated Object Manufacturing ◽  
Roller Temperature ◽  
Finite Difference Solution ◽  
Laminated Materials ◽  
The Relationship

This study presents an analysis of warping that occurs in the laminated object manufacturing process. Based on the study of thermal-mechanical behavior of the adhesive and its effect on the laminated materials, the cause of warping, the relationship between temperature and adhesive viscosity, and the adhesive connecting intensity is investigated. A heat transfer mathematical model and finite difference solution algorithm was developed to calculate the intralaminar thermal force induced by the material addition in the processing of laminated object manufacturing. The results of the model prediction were compared to available experimental data. Simulation of intralaminar thermal force and case studies show that the processing parameters, such as roller temperature, speed, and contact pressure, the mechanical properties of laminated material and adhesive will all contribute to the formability and warping of the laminated prototype. An optimal combination of the processing parameters may reduce the undesired warping effect.

Role of process parameters during additive manufacturing by direct metal deposition of Inconel 718

2017 ◽  
Vol 23 (5) ◽  
pp. 919-929 ◽  
Author(s):  
Bo Chen ◽  
Jyoti Mazumder
Keyword(s):  
Additive Manufacturing ◽  
Cooling Rate ◽  
Process Parameters ◽  
Manufacturing Process ◽  
Inconel 718 ◽  
Processing Parameters ◽  
Forming Quality ◽  
Content Type ◽  
Forming Characteristics ◽  
The Relationship

Purpose The aim of this research is to study the influence of laser additive manufacturing process parameters on the deposit formation characteristics of Inconel 718 superalloy, the main parameters that influence the forming characteristics, the cooling rate and the microstructure were studied. Design/methodology/approach Orthogonal experiment design method was used to obtain different deposit shape and microstructure using different process parameters by multiple layers deposition. The relationship between the processing parameters and the geometry of the cladding was analyzed, and the dominant parameters that influenced the cladding width and height were identified. The cooling rates of different forming conditions were obtained by the secondary dendrite arm spacing (SDAS). Findings The microstructure showed different characteristics at different parts of the deposit. Cooling rate of different samples were obtained and compared by using the SDAS, and the influence of the process parameters to the cooling rate was analyzed. Finally, micro-hardness tests were done, and the results were found to be in accordance with the micro-structure distribution. Originality/value Relationships between processing parameters and the forming characteristics and the cooling rates were obtained. The results obtained in this paper will help to understand the relationship between the process parameters and the forming quality of the additive manufacturing process, so as to obtain the desired forming quality by appropriate parameters.

A synergy-column envelope meshing pair profile for single screw compressors

2018 ◽  
Vol 233 (4) ◽  
pp. 1383-1391 ◽  
Author(s):  
Feilong Liu ◽  
Junhao Feng ◽  
Jia Xie ◽  
Quanke Feng ◽  
Martijn Van Den Broek ◽  
...  
Keyword(s):  
Design Method ◽  
Optimal Combination ◽  
Stable Operation ◽  
Single Screw ◽  
Tooth Width ◽  
Operational Life ◽  
Column Design ◽  
Manufacturing Methods ◽  
Operation Results ◽  
The Relationship

Multi-column envelope engaging couples have been proposed for single screw compressors to reduce the friction and prolong the operational life. However, little is mentioned about the relationship between columns at opposite sides of the star-wheel teeth. An imbalance in the lubricant film forces would appear and influence the lubrication between the tooth and the groove. During a real design process, it is necessary to try several times for each different type of compressor to find the optimal combination of columns. In part, due to the large number of columns, it also makes both manufacturing processing and product testing difficult. In this paper, a synergy-column design method and its related manufacturing methods are presented. The locations and relationships of the designed columns can be prescribed by given the tooth width. Manufacturing of the rotor and star-wheel shows the new design method can be more efficient through processing. The stable operation results prove that the synergy-column envelope meshing pair can solve the star-wheel’s wear-out problem.

scholarly journals Computer Digital Technology-Based Educational Platform for Protection and Activation Design of Ming Furniture

2021 ◽  
Vol 2021 ◽  
pp. 1-8
Author(s):  
Zhe Peng ◽  
Yichen Du
Keyword(s):  
Production Management ◽  
Educational Software ◽  
Training Design ◽  
Data Simulation ◽  
Technical Management ◽  
Design Program ◽  
Training Plan ◽  
The World ◽  
Operation Platform ◽  
The Relationship

Chinese Ming-style furniture is the first of the three major furnitures in the world, which has high artistic value and complete structural system. The protection of Ming-style furniture and making its design show vitality that has always been a research topic in China and even in the world. Based on 3D virtual simulation technology, this paper uses 3D scanning reverse data acquisition technology and intelligent operation of computer engine to realize big data simulation and develops the design software of Ming furniture. By means of computer information technology, we interpret and present the structural thinking and design concept of Ming furniture and transform it into design program software. This has formed a system-wide educational software operation platform for knowledge reserve, thinking training, design and application, and achievement transformation. By applying the mechanism strategy of production and teaching to the talent training plan of colleges and universities, the underlying logic of talent training, technical management, and production management that can open up the innovative industry of Ming furniture is also constructed. After experimenting with the platform software, students are able to understand the relationship between the structure and form of Ming furniture and can design new styles that fit the logic of Ming furniture shapes as they prefer.

Adaptation and Personalization of Web-Based Multimedia Content

2006 ◽  
pp. 284-304 ◽  
Author(s):  
Panagiotis Germanakos ◽  
Constantinos Mourlas
Keyword(s):  
Cognitive Processing ◽  
Service Providers ◽  
User Profile ◽  
Processing Parameters ◽  
Multimedia System ◽  
Multimedia Content ◽  
Web Based ◽  
Three Layer Architecture ◽  
The Subject ◽  
The Relationship

A traditional multimedia system presents the same static content and suggests the same next page to all users, even though they might have widely differing knowledge of the subject. Such a system suffers from an inability to be all things to all people, especially when the user population is relatively diverse. The rapid growth of mobile and wireless communication allowed service providers to develop new ways of interactions, enabling users to become accustomed to new means of multimedia-based service consumption in an anytime, anywhere, and anyhow manner. This chapter investigates the new multi-channel constraints and opportunities emerged by these technologies, as well as the new user-demanding requirements that arise. It further examines the relationship between the adaptation and personalization research considerations, and proposes a three-layer architecture for adaptation and personalization of Web-based multimedia content based on the “new” user profile, with visual, emotional, and cognitive processing parameters incorporated.

scholarly journals Alloying and Processing Effects on the Microstructure, Mechanical Properties, and Degradation Behavior of Extruded Magnesium Alloys Containing Calcium, Cerium, or Silver

Materials ◽  
2020 ◽  
Vol 13 (2) ◽  
pp. 391 ◽  
Author(s):  
Jan Bohlen ◽  
Sebastian Meyer ◽  
Björn Wiese ◽  
Bérengère J. C. Luthringer-Feyerabend ◽  
Regine Willumeit-Römer ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Magnesium Alloys ◽  
Processing Parameters ◽  
Second Phase ◽  
Degradation Behavior ◽  
Microstructure Development ◽  
Corrosion Properties ◽  
Second Phase Particles ◽  
Degradation Rates ◽  
The Relationship

Magnesium alloys attract attention as degradable implant materials due to their adjustable corrosion properties and biocompatibility. In the last few decades, especially wrought magnesium alloys with enhanced mechanical properties have been developed, with the main aim of increasing ductility and formability. Alloying and processing studies allowed demonstrating the relationship between the processing and the microstructure development for many new magnesium alloys. Based on this experience, magnesium alloy compositions need adjustment to elements improving mechanical properties while being suitable for biomaterial applications. In this work, magnesium alloys from two Mg-Zn series with Ce (ZE) or Ca (ZX) as additional elements and a series of alloys with Ag and Ca (QX) as alloying elements are suggested. The microstructure development was studied after the extrusion of round bars with varied processing parameters and was related to the mechanical properties and the degradation behavior of the alloys. Grain refinement and texture weakening mechanisms could be improved based on the alloy composition for enhancing the mechanical properties. Degradation rates largely depended on the nature of second phase particles rather than on the grain size, but remained suitable for biological applications. Furthermore, all alloy compositions exhibited promising cytocompatibility.

A Study on Chip Breakage in Mini-Pore Vibration Drilling for Hard-to-Cut Material of Austenitic Stainless Steel

2010 ◽  
Vol 455 ◽  
pp. 548-552
Author(s):  
J.S. Zhou ◽  
Bang Yan Ye ◽  
Xing Yu Lai
Keyword(s):  
Stainless Steel ◽  
Austenitic Stainless Steel ◽  
Cutting Parameters ◽  
Processing Parameters ◽  
Chip Breaking ◽  
Vibration Drilling ◽  
On Chip ◽  
Vibration Parameters ◽  
The Relationship ◽  
Chip Breakage

This research aims to improve the method of Mini-pore Drilling superimposed an axis vibration for hard-to-cut material of Austenitic Stainless Steel 1Cr18Ni9Ti, as well as to make it easier for the chips to be discharged. A mathematical model of vibration drilling is presented, and the relationship between the vibration parameters and cutting parameters to generate little and short broken-chips in vibration drilling is investigated, analyzed and verified by experiments. The results show that when the processing parameters meet the conditions given in this article, stable and reliable chip-breaking can be achieved. The results provide a theoretical guidance to achieve chip-breaking in mini-pore vibration drilling for hard-to-cut material.

Free Abrasive Machining in Slicing Brittle Materials With Wiresaw

2000 ◽  
Vol 123 (3) ◽  
pp. 254-259 ◽  
Author(s):  
Fuqian Yang ◽  
Imin Kao
Keyword(s):  
Process Parameters ◽  
Manufacturing Process ◽  
Brittle Materials ◽  
Stochastic Approach ◽  
Abrasive Machining ◽  
Photovoltaic Applications ◽  
Indentation Crack ◽  
Microelectronics Fabrication ◽  
The Relationship ◽  
Free Abrasive

Wiresaw has emerged as a leading technology in wafer preparation for microelectronics fabrication, especially in slicing large silicon wafers (diameter⩾300 mm) for both microelectronic and photovoltaic applications. Wiresaw has also been employed to slice other brittle materials such as alumina, quartz, glass, and ceramics. The manufacturing process of wiresaw is a free abrasive machining (FAM) process. Specifically, the wiresaw cuts brittle materials through the “rolling-indenting” and “scratch-indenting” processes where the materials removal is resulting from mechanical interactions between the substrate of the workpiece and loss abrasives, which are trapped between workpiece and wire. Built upon results of previous investigation in modeling of wiresaw, a model of wiresaw slicing is developed based on indentation crack as well as the influence of wire carrying the abrasives. This model is used to predict the relationship between the rate of material removal and the mechanical properties of the workpiece together with the process parameters. The rolling, indenting, and scratching modes of materials removal are considered with a simple stochastic approach. The model provides us with the basis for improving the efficiency of the wiresaw manufacturing process based on the process parameters.

Optimum processing parameters of sueding fabric comfort by applying the Taguchi method and fuzzy theory

2019 ◽  
Vol 89 (23-24) ◽  
pp. 5165-5176 ◽  
Author(s):  
Chung-Feng Jeffrey Kuo ◽  
Wen-Tsung Lin
Keyword(s):  
Water Vapor ◽  
Taguchi Method ◽  
Thermal Transport ◽  
Fuzzy Theory ◽  
Signal To Noise Ratio ◽  
Processing Parameters ◽  
Optimal Combination ◽  
Fuzzy Approach ◽  
Functional Characteristics ◽  
Water Vapor Transmission

In recent years, as consumers have increasingly higher demands for the functionality of clothing, fabrics with additional functionality have been developed. The state of physical functionality experienced by a wearer under a given environmental condition is greatly influenced by the tactile, thermal and moisture transport properties of the fabric. In modern textiles, finishing is generally used to improve the appearance or other properties of fabrics. Sueding is a common finishing method. In order to meet the requirements of functionality in the process of sueding, the production process must be adjusted according to the features of the fabrics. The main method is the setting of processing parameters. This study focuses on the water vapor transmission and thermal transport, which are the main functional characteristics, and uses the fuzzy approach to acquire the combination of sueding processing parameters to optimize multiple functional characteristics. Firstly, for the main processing parameters of the sueding machine, the Taguchi method is used to obtain an orthogonal array for the experimental design. The measured water vapor transmission and thermal transport data of the fabric are used to calculate the signal-to-noise ratio. An analysis of variance is conducted to obtain the significant factors with a greater impact on functional characteristics. The fuzzy approach is used to analyze and obtain the optimal combination of processing parameters of multiple functional characteristics. This optimal combination of processing parameters is used to set the processing parameters. The reliability and reproducibility of the experiment are verified by confirmation experiments.

scholarly journals Modeling of geometry and insertion force of a new lancet medical needle

2019 ◽  
Vol 103 (1) ◽  
pp. 003685041989107
Author(s):  
Yingchun Qi ◽  
Jingfu Jin ◽  
Tingkun Chen ◽  
Qian Cong
Keyword(s):  
Great Influence ◽  
Large Change ◽  
Processing Parameters ◽  
Needle Insertion ◽  
Grinding Wheel ◽  
Insertion Force ◽  
Factors Affecting ◽  
Organ Tissue ◽  
Needle Insertion Force ◽  
The Relationship

Lancet needle is a typical medical treatment device. Its tip consists of two lancet planes and one bevel plane. When the lancet needle is inserted into soft organ tissue, the insertion force may influence the needle cutting direction and treatment effect and increase the pain. One of the main factors affecting this insertion force is the geometry of the needle tip. Based on the research on the shape and processing method of the conventional lancet needle, a new lancet needle tip geometry was obtained by adjusting the relative position of the grinding wheel to the needle. A mathematical model of this new lancet needle was established. The relationship between processing parameters and needle shape was analyzed, and the needle insertion force was predicted. Compared with the conventional lancet needle, the new lancet needle is sharper, and the insertion force on the cutting edge is smaller. However, this change in the grinding position of the needle lancet plane has a great influence on the shape of needle tip near the intersection of the bevel plane and the lancet plane. Some special second bevel angle and rotated angle will cause a large change in the specific force at the intersection place, which is not conducive to reducing the insertion force.

Influences of Processing Parameters on Hole Shape Accuracy in Drilling Carbon Fiber Reinforced Composite

2011 ◽  
Vol 325 ◽  
pp. 375-380 ◽  
Author(s):  
Gui Yu Li ◽  
Jian Feng Li ◽  
Jie Sun
Keyword(s):  
Production Efficiency ◽  
Processing Parameters ◽  
Frequency Domain Analysis ◽  
Defect Production ◽  
Shape Deviation ◽  
Shape Accuracy ◽  
Hole Shape ◽  
Reinforced Composite ◽  
Drilling Parameters ◽  
The Relationship

Drilling parameters have great influences on hole accuracy and defect production. In this study, single factor test is applied to obtain the relationship between the torque deviation and the spindle speed n at different feeds per revolution fr. White Light Interferometer (WLI) is applied to measure the hole shape. Based on the frequency domain analysis of torque deviation, the cause of hole shape deviation is investigated. Relationship between the hole shape accuracy and drilling parameters is established, which can be used to predict the hole shape by analyzing the torque deviation. Moreover, the reasonable processing parameters can be selected to obtain drilling hole with ideal shape and satisfying production efficiency.

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