Convective Heat Transfer and Aerodynamics in Axial Flow Turbines

2001 ◽  
Vol 123 (4) ◽  
pp. 637-686 ◽  
Author(s):  
Michael G. Dunn

The primary focus of this paper is convective heat transfer in axial flow turbines. Research activity involving heat transfer generally separates into two related areas: predictions and measurements. The problems associated with predicting heat transfer are coupled with turbine aerodynamics because proper prediction of vane and blade surface-pressure distribution is essential for predicting the corresponding heat transfer distribution. The experimental community has advanced to the point where time-averaged and time-resolved three-dimensional heat transfer data for the vanes and blades are obtained routinely by those operating full-stage rotating turbines. However, there are relatively few CFD codes capable of generating three-dimensional predictions of the heat transfer distribution, and where these codes have been applied the results suggest that additional work is required. This paper outlines the progression of work done by the heat transfer community over the last several decades as both the measurements and the predictions have improved to current levels. To frame the problem properly, the paper reviews the influence of turbine aerodynamics on heat transfer predictions. This includes a discussion of time-resolved surface-pressure measurements with predictions and the data involved in forcing function measurements. The ability of existing two-dimensional and three-dimensional Navier–Stokes codes to predict the proper trends of the time-averaged and unsteady pressure field for full-stage rotating turbines is demonstrated. Most of the codes do a reasonably good job of predicting the surface-pressure data at vane and blade midspan, but not as well near the hub or the tip region for the blade. In addition, the ability of the codes to predict surface-pressure distribution is significantly better than the corresponding heat transfer distributions. Heat transfer codes are validated against measurements of one type or another. Sometimes the measurements are performed using full rotating rigs, and other times a much simpler geometry is used. In either case, it is important to review the measurement techniques currently used. Heat transfer predictions for engine turbines are very difficult because the boundary conditions are not well known. The conditions at the exit of the combustor are generally not well known and a section of this paper discusses that problem. The majority of the discussion is devoted to external heat transfer with and without cooling, turbulence effects, and internal cooling. As the design community increases the thrust-to-weight ratio and the turbine inlet temperature, there remain many turbine-related heat transfer issues. Included are film cooling modeling, definition of combustor exit conditions, understanding of blade tip distress, definition of hot streak migration, component fatigue, loss mechanisms in the low turbine, and many others. Several suggestions are given herein for research and development areas for which there is potentially high payoff to the industry with relatively small risk.

Author(s):  
Michael G. Dunn

The primary focus of this paper is convective heat transfer in axial flow turbines. Research activity involving heat transfer generally separates into two related areas: predictions and measurements. The problems associated with predicting heat transfer are coupled with turbine aerodynamics because proper prediction of vane and blade surface-pressure distribution is essential for predicting the corresponding heat-transfer distribution. The experimental community has advanced to the point where time-averaged and time-resolved 3-D heat-transfer data for the vanes and blades are obtained routinely by those operating full-stage rotating turbines. However, there are relatively few CFD codes capable of generating 3-D predictions of the heat-transfer distribution, and where these codes have been applied the results suggest that additional work is required. This paper outlines the progression of work done by the heat transfer community over the last several decades as both the measurements and the predictions have improved to current levels. To properly frame the problem, the paper reviews the influence of turbine aerodynamics on heat transfer predictions. This includes a discussion of time-resolved surface-pressure measurements with predictions and the data involved in forcing function measurements. The ability of existing 2-D and 3-D Navier Stokes codes to predict the proper trends of the time-averaged and unsteady pressure field for full-stage rotating turbines is demonstrated. Most of the codes do a reasonably good job of predicting the surface-pressure data at vane and blade midspan, but not as well near the hub or the tip region for the blade. In addition, the ability of the codes to predict surface-pressure distribution is significantly better than the corresponding heat-transfer distributions. Heat-transfer codes are validated against measurements of one type or another. Sometimes the measurements are performed using full rotating rigs, and other times a much more simple geometry is used. In either case, it is important to review the measurement techniques currently used. Heat-transfer predictions for engine turbines are very difficult because the boundary conditions are not well known. The conditions at the exit of the combustor are generally not well known and a section of this paper discusses that problem. The majority of the discussion is devoted to external heat transfer with and without cooling, turbulence effects, and internal cooling. As the design community increases the thrust to weight ratio and the turbine inlet temperature, there remain many turbine-related heat transfer issues. Included are film cooling modeling, definition of combustor exit conditions, understanding of blade tip distress, definition of hot streak migration, component fatigue, loss mechanisms in the low turbine, and many others. Several suggestions are given herein for research and development areas for which there is potentially high payoff to the industry with relatively small risk.


2015 ◽  
Vol 33 (11) ◽  
pp. 1350-1359 ◽  
Author(s):  
Jonathan H. Perez ◽  
Fumina Tanaka ◽  
Fumihiko Tanaka ◽  
Daisuke Hamanaka ◽  
Toshitaka Uchino

2000 ◽  
Author(s):  
David A. Scott ◽  
P. H. Oosthuizen

Abstract Heat transfer from relatively short vertical isothermal cylinders in a horizontal forced fluid flow has been considered. The flow conditions are such that the buoyancy forces resulting from the temperature differences in the flow are in general significant despite of the presence of a horizontal forced flow of air, that is, mixed convective flow exists. Because the cylinders are short and the buoyancy forces act normal to the forced flow, three-dimensional flow exists. The experiments were performed in a low velocity, open jet wind tunnel. The study involved the experimental determination of the mean heat transfer coefficient and a comparison of the results with a previous numerical analysis. Mean heat transfer rates were determined using the ‘lumped capacity’ method. The mean Nusselt number has the Reynolds number, Grashof number and the height to diameter ratio of the cylinders as parameters. The results have been used to determine the conditions under which the flow departs from purely forced convection and enters the mixed convection regime, i.e., determining the conditions for which the buoyancy effects should be included in convective heat transfer calculations for short cylinders.


Author(s):  
Patrick H. Oosthuizen ◽  
Jane T. Paul

Two-dimensional natural convective heat transfer from vertical plates has been extensively studied. However, when the width of the plate is relatively small compared to its height, the heat transfer rate can be greater than that predicted by these two-dimensional flow results. Because situations that can be approximately modelled as narrow vertical plates occur in a number of practical situations, there exists a need to be able to predict heat transfer rates from such narrow plates. Attention has here been given to a plate with a uniform surface heat flux. The magnitude of the edge effects will, in general, depend on the boundary conditions existing near the edge of the plate. To examine this effect, two situations have been considered. In one, the heated plate is imbedded in a large plane adiabatic surface, the surfaces of the heated plane and the adiabatic surface being in the same plane while in the second there are plane adiabatic surfaces above and below the heated plate but the edge of the plate is directly exposed to the surrounding fluid. The flow has been assumed to be steady and laminar and it has been assumed that the fluid properties are constant except for the density change with temperature which gives rise to the buoyancy forces, this having been treated by using the Boussinesq approach. It has also been assumed that the flow is symmetrical about the vertical centre-plane of the plate. The solution has been obtained by numerically solving the full three-dimensional form of the governing equations, these equations being written in terms of dimensionless variables. Results have only been obtained for a Prandtl number of 0.7. A wide range of the other governing parameters have been considered for both edge situations and the conditions under which three dimensional flow effects can be neglected have been deduced.


2020 ◽  
Vol 142 (3) ◽  
Author(s):  
Ehsan Rezaei ◽  
Maurizio Barbato ◽  
Sandro Gianella ◽  
Alberto Ortona ◽  
Sophia Haussener

Abstract The microstructure of porous materials has a significant effect on their transport properties. Engineered cellular ceramics can be designed to exhibit properties at will, thanks to the advances in additive manufacturing. We investigated the heat and mass transport characteristics of SiSiC lattices produced by three-dimensional (3D) printing and replication, with three different morphologies: rotated cube (RC), Weaire–Phelan (WPh), and tetrakaidecahedron (TK) lattices, and a commercially available ceramic foam. The pressure gradients were measured experimentally for various velocities. The convective heat transfer coefficients were determined through a steady-state experimental technique in combination with numerical analysis. The numerical model was a volume-averaged model based on a local thermal nonequilibrium (LTNE) assumption of the two homogeneous phases. The results showed that for TK and WPh structures, undesirable manufacturing anomalies (specifically window clogging) led to unexpectedly higher pressure drops across the samples and increased thermal dispersion. Compared to the TK and WPh structures the manufactured RC lattice and the random foam had lower heat transfer rates but also lower pressure drops. These lower values for the RC lattice and foam are also a result of their lower specific surface areas.


Author(s):  
Chi Young Lee ◽  
Chang Hwan Shin ◽  
Wang Kee In ◽  
Dong Seok Oh ◽  
Tae Hyun Chun

The convective heat transfer of rod bundle flow with spacer grid was investigated preliminarily for nuclear reactor core application. As the test fluid, the water was used. To simulate the nuclear fuel assembly, 4×4 rod bundle with P/D (=pitch between rods/rod diameter) of ∼1.35 was prepared together with a spacer grid with twist-mixing vane. A single heated section with five thermocouples embedded in the surface along the circumferential direction was installed around the center subchannel. The measurements of wall temperatures were carried out upstream and downstream of spacer grid. For the rod bundle flow at the inlet of spacer grid (i.e., upstream of spacer grid), the wall temperatures at the gap and subchannel centers exhibited the higher and lower, respectively, which was because in the subchannel center, the axial flow velocity became higher, as compared with the gap center. On the other hand, downstream of spacer grid, the rod wall toward the tip of twist-mixing vane showed the lowest temperature in the measurements along the circumferential direction of rod wall. Near the twist-mixing vane, the averaged wall temperature was observed to be remarkably low, which implies that the twist-mixing vane is an effective tool to enhance the convective heat transfer performance. However, along the axial flow direction behind the spacer grid, the averaged wall temperatures became to increase, and the enhancement of convective heat transfer performance by mixing vane faded away.


Author(s):  
Patrick H. Oosthuizen

Most studies of convective heat transfer in window-blind systems assume that the flow over the window-blind arrangement is two-dimensional. In some cases, however, three-dimensional flow effects can become important. The present study was undertaken to determine how significant such effects can be for the particular case of a window covered by a simple plane blind. Only convective heat transfer has been considered. The situation considered is only an approximate model of the real window-blind situation. The window is represented by a rectangular vertical isothermal wall section embedded in a large vertical adiabatic plane wall surface and exposed to a large surrounding "room" in which the temperature is lower than the window temperature. The plane blind is represented by a thin vertical wall having the same size as the "window" which offers no resistance to heat transfer across it and in which conductive heat transfer is negligible. The gaps between the blind and the window at the sides and at the top of the window-blind system are assumed to be open. The flow has been assumed to be laminar and it has been assumed that the fluid properties are constant except for the density change with temperature which gives rise to the buoyancy forces. The solution has been obtained by numerically solving the three-dimensional governing equations written in dimensionless form. The effects of the dimensionless governing variables on the window Nusselt number have been numerically examined.


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