Predicted Effects of Cylinder Kit Wear on Blowby and Oil Consumption for Two Diesel Engines

1999 ◽  
Vol 122 (4) ◽  
pp. 520-525 ◽  
Author(s):  
D. E. Richardson ◽  
S. A. Krause
Keyword(s):  
Diesel Engine ◽  
Diesel Engines ◽  
Gas Pressure ◽  
Oil Consumption ◽  
Dynamics Model ◽  
Power Cylinder ◽  
Individual Type ◽  
Cylinder Bore

Durability is very important for current diesel engines. Diesel engine manufacturers are trying to make the engines live as long as possible before overhaul. The time to overhaul for an engine is usually dictated by high oil consumption or blowby. Therefore, it is necessary to understand how wear affects the cylinder kit dynamics, oil consumption, and blowby in an engine. This paper explores the effect of power cylinder component (rings and cylinder bore) wear by using a cylinder kit dynamics model. The model predicts how wear will affect ring motion, inter-ring gas pressure, blowby, etc. The parameters studied were: liner wear, ring face wear, and ring side wear. Two different engines were modeled. The characteristics of these two engines are very different. As a result, the effects of wear are different and the corresponding durability will be different. This illustrates the need to model each individual type of engine separately. The modeling shows that top ring face wear is very significant for maintaining good oil and blowby control. Liner wear is important, but does not have as large an effect as ring wear. The effects of side wear are significant for these two cases. [S0742-4795(00)00203-9]

Three Dimensional Ring Dynamics Modeling Approach for Analyzing Lubrication, Friction and Wear of Piston Ring-Pack

2017 ◽  
Author(s):  
K. G. Mahmoud ◽  
O. Knaus ◽  
T. Parikyan ◽  
M. Patete
Keyword(s):  
Friction And Wear ◽  
Piston Ring ◽  
Parameter Analysis ◽  
Engine Oil ◽  
Oil Consumption ◽  
Modeling Approach ◽  
Power Cylinder ◽  
Piston Ring Pack ◽  
Ring Pack ◽  
Cylinder Bore

The automotive industry is subjected to increasing pressure in order to improve fuel efficiency and reduce the CO2 emissions of internal combustion (IC) engines. The power cylinder system (piston, piston ring, and liner) contributes significantly to the friction losses, engine oil consumption and gas leakage called blow-by. The role of cylinder bore shape in engine performance has been the subject of several studies in recent years. High bore distortion must be avoided because it can lead to ring conformability issues, which leads to inadequate sealing resulting in increased blow-by and oil consumption. It also leads to asperity contact between the piston skirt and cylinder bore increasing friction causing abnormally high surface wear. Although bore distortion cannot be eliminated, engine manufacturers strive to contain it within acceptable limits. Therefore, numerical analysis of the power cylinder with physically based mathematical models becomes very essential to the engine and component manufacturer in order to reduce engine development lead time and minimize the number of engine tests. The integrated ring-pack modeling methodology developed by the authors [1] is used to investigate the piston ring-pack performance. Although the modeling approach can be used for extensive parameter analysis of piston, piston rings and lubrication oil consumption, the influence of the bore distortion on the ring conformability and its impact on blow-by, friction and wear is highlighted in this study. Piston tilting, piston ring twist and surface roughness of the piston ring and liner have been taken into consideration.

Oil Consumption Measurements for a Modern Opposed-Piston Two-Stroke Diesel Engine

2011 ◽  
Author(s):  
Brian J. Callahan ◽  
Michael H. Wahl ◽  
Kent Froelund
Keyword(s):  
Diesel Engine ◽  
Diesel Engines ◽  
Fuel Efficiency ◽  
Weighted Average ◽  
Firing Frequency ◽  
Thermodynamic Efficiency ◽  
Oil Consumption ◽  
Warm Up ◽  
Lubricant Oil ◽  
European Stationary Cycle

Opposed-piston two-stroke diesel engines have an inherent thermodynamic efficiency advantage and, by virtue of having double the firing frequency, allow for increased power density and lower NOX emissions while improving fuel efficiency, when compared to a four-stroke engine of equivalent power. However, opposed-piston two-stroke engines are piston-ported and, as such, are often erroneously dismissed for use in emissions compliant, on-highway vehicle applications over oil control concerns. The results presented in this paper show that oil control at levels acceptable for combustion and emissions control purposes is attainable with crankcase-lubricated, piston-ported opposed-piston diesel engines. Lubricant oil consumption was measured for the 13 test modes of the European Stationary Cycle using a real-time Da Vinci lubricant oil consumption measurement system. Repeatability of the measurement process was demonstrated. Oil consumption was measured during engine warm-up and shown to be reduced 30% compared to the fully warm condition. Furthermore, an increase of the oil control ring tension resulted in 16% lower oil consumption compared to the baseline. An optimization involving measurements with different cylinder kits resulted in a weighted average fuel-specific lubricant oil consumption of 0.18%. These data represent the first measured lubricant oil consumption maps for any contemporary two-stroke diesel engine ever reported.

The Effects of Power Cylinder Design Parameters on Lube Oil Consumption of a Heavy Duty Diesel Engine

2008 ◽  
Author(s):  
Ozgen Akalin ◽  
Selcuk Cobanoglu ◽  
Ahu Toygar ◽  
Ozcan Gul ◽  
Goktan Kurnaz ◽  
...  
Keyword(s):  
Surface Roughness ◽  
Diesel Engine ◽  
Operating Conditions ◽  
Cylinder Block ◽  
Design Parameters ◽  
Heavy Duty ◽  
Oil Consumption ◽  
Heavy Duty Diesel Engine ◽  
Heavy Duty Diesel ◽  
Cylinder Bore

In order to achieve fast and accurate oil consumption measurements, a real-time sulfur tracing method was developed employing a quadrupole mass spectrometer to analyze the sulfur dioxide concentration in the exhaust stream. A sampling system was designed to measure the oil consumption of separate cylinder groups sequentially under identical running conditions. The developed method enables the comparison of oil consumption of separate cylinder groups without disturbing the engine’s operation. Using this experimental method, steady-state oil consumption of a turbo-charged heavy-duty diesel engine was measured under various engine operating conditions. The effect of cylinder bore surface texture parameters on total lube oil consumption of the test engine was investigated simultaneously using a cylinder block having dissimilar honing patterns on each cylinder group. The results showed that the lube oil consumption of the engine is significantly affected by the cylinder bore surface roughness. The cylinder sets with high surface roughness demonstrated significantly higher lube oil consumption when the cylinder sets with high and low surface roughness was compared simultaneously.

scholarly journals Fault Detection of Diesel Engine Air and after-Treatment Systems with High-Dimensional Data: A Novel Fault-Relevant Feature Selection Method

Processes ◽  
2021 ◽  
Vol 9 (2) ◽  
pp. 259
Author(s):  
Qilan Ran ◽  
Yedong Song ◽  
Wenli Du ◽  
Wei Du ◽  
Xin Peng
Keyword(s):  
Genetic Algorithm ◽  
Diesel Engine ◽  
Fault Detection ◽  
Correlation Analysis ◽  
Canonical Correlation Analysis ◽  
Diesel Engines ◽  
Canonical Correlation ◽  
High Dimensional Data ◽  
High Dimensional ◽  
Relevant Variables

In order to reduce pollutants of the emission from diesel vehicles, complex after-treatment technologies have been proposed, which make the fault detection of diesel engines become increasingly difficult. Thus, this paper proposes a canonical correlation analysis detection method based on fault-relevant variables selected by an elitist genetic algorithm to realize high-dimensional data-driven faults detection of diesel engines. The method proposed establishes a fault detection model by the actual operation data to overcome the limitations of the traditional methods, merely based on benchmark. Moreover, the canonical correlation analysis is used to extract the strong correlation between variables, which constructs the residual vector to realize the fault detection of the diesel engine air and after-treatment system. In particular, the elitist genetic algorithm is used to optimize the fault-relevant variables to reduce detection redundancy, eliminate additional noise interference, and improve the detection rate of the specific fault. The experiments are carried out by implementing the practical state data of a diesel engine, which show the feasibility and efficiency of the proposed approach.

Effect of altitude conditions on combustion and performance of a turbocharged direct-injection diesel engine

2021 ◽  
pp. 095440702110262
Author(s):  
Zhentao Liu ◽  
Jinlong Liu
Keyword(s):  
Diesel Engine ◽  
High Altitude ◽  
Diesel Engines ◽  
Direct Injection ◽  
Pressure Rise ◽  
Ambient Conditions ◽  
Allowable Limit ◽  
Spray Formation ◽  
Direct Injection Diesel Engine ◽  
And Performance

Market globalization necessitates the development of heavy duty diesel engines that can operate at altitudes up to 5000 m without significant performance deterioration. But the current scenario is that existing studies on high altitude effects are still not sufficient or detailed enough to take effective measures. This study applied a single cylinder direct injection diesel engine with simulated boosting pressure to investigate the performance degradation at high altitude, with the aim of adding more knowledge to the literature. Such a research engine was conducted at constant speed and injection strategy but different ambient conditions from sea level to 5000 m in altitude. The results indicated the effects of altitude on engine combustion and performance can be summarized as two aspects. First comes the extended ignition delay at high altitude, which would raise the rate of pressure rise to a point that can exceed the maximum allowable limit and therefore shorten the engine lifespan. The other disadvantage of high-altitude operation is the reduced excess air ratio and gas density inside cylinder. Worsened spray formation and mixture preparation, together with insufficient and late oxidation, would result in reduced engine efficiency, increased emissions, and power loss. The combustion and performance deteriorations were noticeable when the engine was operated above 4000 m in altitude. All these findings support the need for further fundamental investigations of in-cylinder activities of diesel engines working at plateau regions.

scholarly journals Mutual Effect of Groove Size and Anisotropy of Cylinder Liner Honed Textures on Engine Performances

2014 ◽  
Vol 966-967 ◽  
pp. 175-183 ◽  
Author(s):  
Mohammed Yousfi ◽  
Sabeur Mezghani ◽  
Ibrahim Demirci ◽  
Mohamed El Mansori
Keyword(s):  
Mutual Effect ◽  
Cylinder Liner ◽  
Texture Features ◽  
Groove Depth ◽  
Oil Consumption ◽  
Hydrodynamic Friction ◽  
Liner Surface ◽  
Ring Pack ◽  
Mixed Lubrication Regime ◽  
Cylinder Bore

The cylinder liner surface texture, widely generated by the honing technique, contributes a lot on engine functional performances (friction, oil consumption, running-in, wear etc.). In order to improve these functional performances, different honing processes are being developed. These different honing processes generate surfaces with various texture features characteristics (roughness, valleys depth, valley width, cross hatch angle, etc.). This paper addresses a comparison of ring-pack friction for cylinder texture with different cross-hatch angles and valley sizes. It takes in consideration the mutual effect of valley depth and honing angle. A numerical model is developed to predict friction within the cylinder ring-pack system in mixed lubrication regime and a morphological method is used to characterize groove depth. The results show the effect of different honing variables (rotation speed, stroke speed and indentation pressure) on cylinder bore surface textures and hydrodynamic friction of the ring-pack system.

scholarly journals MODIFYING MATHEMATICAL MODELS FOR CALCULATING OPERATIONAL CHARACTERISTICS OF DIESEL ENGINES BURNING RME BIOFUELS / MATEMATINIŲ MODELIŲ PRITAIKYMAS DYZELIŲ, DIRBANČIŲ RME BIODEGALAIS, DARBO PROCESUI IR EKSPLOATACINIAMS RODIKLIAMS SKAIČIUOTI / ДОРАБОТКА МАТЕМАТИЧЕСКИХ МОДЕЛЕЙ РАСЧЕТА ПОКАЗАТЕЛЕЙ РАБОТЫ ДИЗЕЛЯ НА БИОДИЗЕЛИНАХ РРМЭ

Transport ◽  
2011 ◽  
Vol 26 (1) ◽  
pp. 50-60 ◽  
Author(s):  
Sergejus Lebedevas ◽  
Galina Lebedeva ◽  
Kristina Bereišienė
Keyword(s):  
Diesel Engine ◽  
Mathematical Modelling ◽  
Mathematical Models ◽  
Diesel Engines ◽  
Fuel Injection ◽  
Internal Heat ◽  
Computer Programs ◽  
Toxic Substances ◽  
Load Range ◽  
Operational Characteristics

The article considers and solves the problems of adapting the mathematical models, used in calculating operational characteristics of diesel engines burning mineral diesel oil, to engines converted to RME biofuels. The analysis of mathematical models of calculating the main technical and economic characteristics of diesel engines as well as the parameters of the in-cylinder process and the concentration of toxic substances in the exhaust gases is performed. The need for adjusting the calculation algorithms is also demonstrated. The computer programs based on single-zone thermodynamic models are used in the research. The programs of mathematical modelling are modified, i.e. supplemented with the algorithm for calculating energy characteristics of the combustion products (e.g. specific heat capacity, internal heat, the lower calorific value, etc.). Based on the computer programs, modified for examining diesel engines burning biofuels, the computer-aided mathematical modelling experiment is carried out. The results of modelling are compared with the data obtained in testing the diesel engine 1A41. The mathematical modelling performed demonstrates the accuracy acceptable for solving practical problems: the difference between the obtained calculation results and diesel engine testing data for the load range of (1.0÷0.5) Pi nom does not exceed ± 5÷7%. Higher accuracy of modelling the characteristics of diesel engines, operating in the low- and medium-load modes, may be accounted for by the adjustment of the algorithm for calculating the induction period and the on-set phase of fuel injection. Santrauka Publikacijoje pateikti dyzelio darbo proceso ir eksploatacinių rodiklių skaičiavimo matematinių modelių tobulinimo rezultatai, siekiant matematinius modelius pritaikyti dyzeliui dirbant riebiųjų rūgščių metilesterių, taip pat RME, biodegalais. Atlikta skaičiavimo algoritmų analizė ir pagrįsti pagrindiniai jų tobulinimo aspektai. Sukurtas kompiuterinis programinis modelis, skirtas darbinio kūno dyzelio cilindre energiniams parametrams skaičiuoti (specifinei šilumai, vidinei energijai), dyzeliui dirbant plačiąja elementinės cheminės sudėties biodegalų gama. Atliktas 1A41 dyzelio techninių ir ekonominių bei ekologinių rodiklių modeliavimas kompiuteriu, naudojant patobulintus matematinius modelius. Parodytas gautų rezultatų, pakankamų praktiniams uždaviniams spręsti, tikslumas: dyzeliui dirbant artimos nominaliosios apkrovos režimais (1,0÷0,5) Pi nom skirtumas tarp skaičiavimo ir dyzelio motorinių tyrimų rezultatų neviršija ±5÷7%. Dyzeliui dirbant mažos apkrovos režimu, matematinio modeliavimo rezultatų adekvatumo didinimas susijęs su kuro įpurškimo fazės bei savaiminio užsiliepsnojimo indukcijos periodo skaičiavimo algoritmo tobulinimu. Резюме Рассмотрены и решены задачи адаптации математических моделей расчета показателей дизеля при переводе их работы с минерального дизелина на биодизелины метилового эфира рапсового масла (МЭРМ). Выполнен анализ и дано обоснование направлений доработки расчетных алгоритмов ряда однозонных термодинамических математических моделей, используемых в практике исследования эксплуатационных показателей, параметров индикаторного процесса и эмиссии токсичных компонентов в выхлопных газах дизелей. В форме программного модуля составлен алгоритм расчета энергетических параметров рабочего тела в цилиндре (удельной теплоемкости, теплоты сгорания, внутренней энергии) для топлив с широким элементарным химическим составом. С использованием доработанных компьютерных программ выполнен широкий расчетный эксперимент и сопоставлены его результаты с данными моторных стендовых испытаний одноцилиндрового отсека дизеля 1А41. Показана приемлемая для решения практических задач точность математического моделирования: для нагрузочных режимов (1÷0,5) Pmi расхождения расчетных и экспериментальных значений параметров работы дизеля не превышают ±5÷7%. Повышение качества моделирования показателей дизеля на режимах средних и малых нагрузок связано с уточнением алгоритма расчета периода индукции и фазы начала видимого горения топлива в цилиндре.

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