FRICTIONAL PROPERTIES OF PALM KERNEL ACTIVATED CARBON-EPOXY COMPOSITE UNDER VARIOUS NORMAL LOADS

2015 ◽  
Vol 76 (10) ◽  
Author(s):  
Khai Wei Chua ◽  
Mohd Fadzli Bin Abdollah ◽  
Noor Ayuma Mat Tahir ◽  
Hilmi Amiruddin
Keyword(s):  
Activated Carbon ◽  
Room Temperature ◽  
Epoxy Composite ◽  
Normal Load ◽  
Palm Kernel ◽  
Molding Method ◽  
Frictional Properties ◽  
Pin On Disc ◽  
The Coefficient Of Friction ◽  
Sliding Test

This study investigates the effect of normal load on the frictional properties of palm kernel activated carbon-epoxy (PKAC-E) composite. The PKAC-E composite specimen was fabricated by hot compression molding method. The dry sliding test was performed by using a pin-on-disc tribometer at various normal loads, range from 5 – 100N. The sliding speed and distance were constant. All tests were performed at room temperature. It was found that the coefficient of friction decreases with normal load, though at 60N, friction coefficient increases slightly and remains almost invariant at about 0.04 with normal load. The main conclusion of this study is that PKAC-E composite has a potential for tribological material application but only limited at low normal load under unlubricated conditions.

Statistical models for predicting wear and friction coefficient of palm kernel activated carbon-epoxy composite using the ANOVA

2017 ◽  
Vol 69 (5) ◽  
pp. 761-767 ◽  
Author(s):  
Noor Ayuma Mat Tahir ◽  
Mohd Fadzli Bin Abdollah ◽  
Rafidah Hasan ◽  
Hilmi Amiruddin ◽  
Muhammad Ilman Hakimi Chua Abdullah
Keyword(s):  
Activated Carbon ◽  
Friction Coefficient ◽  
Wear Rate ◽  
Statistical Models ◽  
Epoxy Composite ◽  
Palm Kernel ◽  
Material Design ◽  
Content Type ◽  
Wear And Friction ◽  
Pin On Disc

Purpose The purpose of this study was to propose statistical models for predicting wear and friction coefficient of the palm kernel activated carbon-epoxy composite using the analysis of variance (ANOVA). Design/methodology/approach All the specimens were formed into 10-mm diameter pins of 30-mm length each. The tribological test was conducted using a pin-on-disc tribometer. The results of the coefficient of friction (COF) and the wear rate were then analysed using the ANOVA. Regression analysis was used to derive the predictive equations for both friction coefficient and wear rate. Findings It was found that the most significant parameter that affects the COF is the weight composition, while for the wear rate, it is the operating temperature. The proposed statistical models have 90-94 per cent reliability. Research limitations/implications The equation models are only limited within the tested parameters and ranges in the plastic deformation region. Originality/value These models can be very useful for material design engineers in avoiding the component failures occurring prematurely.

Experimental Investigation of aluminum doping crumb rubber/epoxy composite in reciprocating motion

2015 ◽  
Vol 3 ◽  
pp. 1
Author(s):  
Goutam Chandra Karar ◽  
Nipu Modak
Keyword(s):  
Experimental Investigation ◽  
Coefficient Of Friction ◽  
Epoxy Composite ◽  
Normal Load ◽  
Crumb Rubber ◽  
The Other ◽  
Reciprocating Motion ◽  
Molding Process ◽  
Friction Tester ◽  
The Coefficient Of Friction

The experimental investigation of reciprocating motion between the aluminum doped crumb rubber /epoxy composite and the steel ball has been carried out under Reciprocating Friction Tester, TR-282 to study the wear and coefficient of frictions using different normal loads (0.4Kg, 0.7Kgand1Kg), differentfrequencies (10Hz, 25Hz and 40Hz).The wear is a function of normal load, reciprocating frequency, reciprocating duration and the composition of the material. The percentage of aluminum presents in the composite changesbut the other components remain the same.The four types of composites are fabricated by compression molding process having 0%, 10%, 20% and 30% Al. The effect of different parameters such as normal load, reciprocating frequency and percentage of aluminum has been studied. It is observed that the wear and coefficient of friction is influenced by the parameters. The tendency of wear goes on decreasing with the increase of normal load and it is minimum for a composite having 10%aluminum at a normal load of 0.7Kg and then goes on increasing at higher loads for all types of composite due to the adhesive nature of the composite. The coefficient of friction goes on decreasing with increasing normal loads due to the formation of thin film as an effect of heat generation with normal load.

Tribological Behaviour of GFR Polymer Composites

2005 ◽  
Author(s):  
J. Quintelier ◽  
P. Samyn ◽  
P. De Baets ◽  
J. Degrieck
Keyword(s):  
Polymer Matrix Composites ◽  
Normal Load ◽  
Thin Polymer Film ◽  
Matrix Composites ◽  
Tribological Behaviour ◽  
Frictional Behavior ◽  
Glass Fiber Reinforced ◽  
Thin Polymer ◽  
Pin On Disc ◽  
The Coefficient Of Friction

On a Pin-on-Disc test rig with composite disc and steel pin tribological experiments were done on pultruded glass fiber reinforced polymer matrix composites plates. The wear and frictional behavior strongly depends on the structure. Also the normal load plays an important role in the frictional behavior, which is of greater importance than the speed. The formation of a thin polymer film onto the wear track results in a lowering of the coefficient of friction with 20%.

Tribological Studies of Epoxy Composites With UHMWPE and MoS2 Fillers Coated on Bearing Steel: Dry Interface and Grease Lubrication

2020 ◽  
Vol 142 (5) ◽  
Author(s):  
Neha Singh ◽  
Sujeet K. Sinha
Keyword(s):  
Film Formation ◽  
Normal Load ◽  
Bearing Steel ◽  
Transfer Film ◽  
Wear Properties ◽  
Grease Lubrication ◽  
Pure Epoxy ◽  
Tribological Coatings ◽  
Pin On Disc ◽  
The Coefficient Of Friction

Abstract Epoxy with ultra-high molecular weight polyethylene (UHMWPE) and MoS2 fillers was coated on a bearing steel (SAE 52100). Frictional and wear properties of the coated samples in sliding contact were investigated on a pin-on-disc tribometer under a normal load of 10 N and a linear sliding speed of 1 m/s against a bearing steel ball. The optimized coating composition (72 wt% Epoxy + 7 wt% hardener + 18 wt% UHMWPE + 3 wt% MoS2) showed highly improved tribological properties compared to pure epoxy and other epoxy-based composites. There was 75% reduction in the coefficient of friction (COF) in the dry interfacial condition (COF reduced from 0.2 to 0.05) over pure epoxy and 80% reduction with grease as the lubricant. The specific wear-rate of the composite was lower by five orders of magnitude over that of pure epoxy. Other mechanical properties such as hardness, tensile strength, and Young's modulus of the composite showed increments of 86%, 121%, and 43%, respectively, with respect to those of pure epoxy. 2–3 wt% of MoS2 had drastic effects on improving strength and reducing friction and wear of the composites. For dry sliding, initial abrasive and adhesive wear mechanisms led to transfer film formation on the steel counterface, and the shearing was mainly within the transfer film. For the grease-lubricated case, a thin layer of grease helped in easy shearing, and the transfer film formation was avoided. This epoxy-based composite will have applications as tribological coatings for journal bearings.

scholarly journals New method for dynamic tribological test of engineering polymers

2018 ◽  
Vol 3 (1) ◽  
pp. 25-29
Author(s):  
Ádám Sarankó ◽  
Róbert Keresztes ◽  
Gábor Kalácska
Keyword(s):  
Normal Load ◽  
Polyamide 6 ◽  
Tribological Test ◽  
Vibration Load ◽  
Testing Method ◽  
Metal Disc ◽  
Pin On Disc ◽  
Sliding Test ◽  
Engineering Polymers ◽  
Ultra High Molecular Weight

In this article, tribological tests of Polyamide 6 (PA 6), Ultra High Molecular Weight Polyethylene (UHMW PE) and Polyoxymethylene copolymer (POM C) by a new testing method is introduced. The tribometer used in the test is capable for pin-on-disc measuring within all possible layout known in tribology practice, otherwise can be modified into special model of fatigue sliding test. The pin was a specimen made from examined materials, always in contact with a rotating metal disc under a normal load, which is usually static. However, since vibration exists in every practical scene as an important phenomenon, for instance in turning process, we added vibration load into the test. The supplement load is generated by a special-designed vibrating machine. Then properties of examined materials can be studied more profoundly under vibration load. As a result, different value of friction coefficient in static and vibration load have been discovered and taken into comparison.

scholarly journals Sliding Response of Grade 5 Titanium Alloy at Different Speed and Load Levels

2019 ◽  
Vol 8 (3) ◽  
pp. 4013-4018
Keyword(s):  
Phase I ◽  
Normal Load ◽  
Load Level ◽  
Wear Behaviour ◽  
Grade 5 ◽  
Pin On Disc ◽  
The Coefficient Of Friction ◽  
Speed Level ◽  
Simulated Field ◽  
Titanium Grade

Titanium grade 5 alloy is being very distinct because of light weight and higher strength. These alloys are extensively used in aerospace industries. Response of these Titanium alloys under different load level and speed level during contact is required to be studied. The literature survey indicates inadequate studies on effect of load and speed during relative motion. Experiments have been conducted using Pin-On-Disc test rig in laboratory to simulated field conditions. Two load levels of 1.5kg and 3kg and three speed levels of 500,1000 and 1500rpm were maintained during experiments. Pin surface have been studied under Scanning Electron Micrograph [SEM] for understanding wear behaviour. The coefficient of friction was found to be more sensitive to the speed of sliding. At speed of 1500 rpm, irrespective of normal load, two distinct sliding phases, i.e., phase I and phase II have been observed as sliding progressed. Oxidation of wear debris, at lower speed and phase I of sliding takes place

scholarly journals The Effect of Temperature on the Tribological Properties of Palm Kernel Activated Carbon-Epoxy Composite

2015 ◽  
Vol 10 (6) ◽  
pp. 428-433 ◽  
Author(s):  
Noor Ayuma Mat Tahir ◽  
Mohd Fadzli Bin Abdollah ◽  
Rafidah Hasan ◽  
Hilmi Amiruddin
Keyword(s):  
Activated Carbon ◽  
Tribological Properties ◽  
Epoxy Composite ◽  
Palm Kernel ◽  
Effect Of Temperature

scholarly journals Influence of contact pressure and sliding speed dependence on the tribological characteristics of an activated carbon-epoxy composite derived from palm kernel under dry sliding conditions

Friction ◽  
2018 ◽  
Vol 7 (3) ◽  
pp. 227-236 ◽  
Author(s):  
Dayang Nor Fatin Mahmud ◽  
Mohd Fadzli Bin Abdollah ◽  
Nor Azmmi Bin Masripan ◽  
Noreffendy Tamaldin ◽  
Hilmi Amiruddin
Keyword(s):  
Activated Carbon ◽  
Contact Pressure ◽  
Epoxy Composite ◽  
Palm Kernel ◽  
Tribological Characteristics ◽  
Dry Sliding ◽  
Sliding Speed ◽  
Speed Dependence

Study of behaviour of aluminium oxide nanoparticles suspended in SAE20W40 oil under extreme pressure lubrication

2015 ◽  
Vol 67 (4) ◽  
pp. 328-335 ◽  
Author(s):  
Avinash A. Thakre ◽  
Animesh Thakur
Keyword(s):  
Coefficient Of Friction ◽  
Normal Load ◽  
Friction Reduction ◽  
Lubricating Oil ◽  
Extreme Pressure ◽  
Sliding Speed ◽  
Content Type ◽  
Base Oil ◽  
Pin On Disc ◽  
The Coefficient Of Friction

Purpose – The purpose of this paper is to include investigation on extreme pressure lubrication behaviour of Al2O3 nanoparticles suspended in SAE20W40 lubricating oil. Effects of nanoparticles size (40-80 nm) and its concentration (0-1 per cent) on the coefficient of friction is studied using pin-on-disc tribotester. Design/methodology/approach – Taguchi technique is used to optimize the process parameters for lower coefficient of friction. L18 orthogonal array involving six levels for one factor and three levels for remaining three factors is selected for the experimentation. The parameters selected for the study are sliding speed, normal load, nanoparticles size and its concentration in base oil. Findings – It has been found that the presence of nanoparticles in proper concentration shows excellent tribological improvement in frictional characteristics compared to the base oil. The optimal combination of the parameters for minimum coefficient of friction is found to be 0.8 per cent concentration of 60 nm sized Al2O3 nanoparticles, 1,200 rpm sliding speed and 160 N of normal load. The mechanism of friction reduction in presence of nanoparticles is investigated using scanning electron microscopy. Originality/value – This is the original work.

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