Conductive Adhesives containing Ag-Sn Alloys as Conductive Filler

Author(s):  
Gou Toida ◽  
Y. Shirai ◽  
N. Mizmura ◽  
M. Komagata ◽  
K. Suzuki
2020 ◽  
pp. 096739112097811
Author(s):  
Munjula Siva Kumar ◽  
Santosh Kumar ◽  
Krushna Gouda ◽  
Sumit Bhowmik

The polymer composite material’s thermomechanical properties with fiber as reinforcement material have been widely studied in the last few decades. However, these fiber-based polymer composites exhibit problems such as fiber orientation, delamination, fiber defect along the length and bonding are the matter of serious concern in order to improve the thermomechanical properties and obtain isotropic material behavior. In the present investigation filler-based composite material is developed using natural hemp and high thermal conductive silver nanoparticles (SNP) and combination of dual fillers in neat epoxy polymer to investigate the synergetic influence. Among various organic natural fillers hemp filler depicts good crystallinity characteristics, so selected as a biocompatible filler along with SNP conductive filler. For enhancing their thermal conductivity and mechanical properties, hybridization of hemp filler along with silver nanoparticles are conducted. The composites samples are prepared with three different combinations such as sole SNP, sole hemp and hybrid (SNP and hemp) are prepared to understand their solo and hybrid combination. From results it is examined that, chemical treated hemp filler has to maximized its relative properties and showed, 40% weight % of silver nanoparticles composites have highest thermal conductivity 1.00 W/mK followed with hemp filler 0.55 W/mK and hybrid 0.76 W/mK composites at 7.5% of weight fraction and 47.5% of weight fraction respectively. The highest tensile strength is obtained for SNP composite 32.03 MPa and highest young’s modulus is obtained for hybrid composites. Dynamic mechanical analysis is conducted to find their respective storage modulus and glass transition temperature and that, the recorded maximum for SNP composites with 3.23 GPa and 90°C respectively. Scanning electron microscopy examinations clearly illustrated that formation of thermal conductivity chain is significant with nano and micro fillers incorporation.


Author(s):  
Christoph Winkler ◽  
Stefan Haase ◽  
Ulrich Schwarz ◽  
Markus Jahreis

AbstractSeveral laboratory studies and experiments have demonstrated the usability of polymer films filled with electrically conductive filler as piezoresistive material. Applied to adhesives, the glue lines of wood products can achieve multifunctional—thus bonding and piezoresistive/strain sensing—properties. Based on critical load areas in timber constructions, upscaled test setups for simplified load situations were designed, especially with regard to a stress-free electrical contact. In a second step, another upscaling was done to small glulam beams. Based on an experimental test sequence, the piezoresistive reactions as well as the behaviour until failure were analysed. The results show in all cases that a piezoresistive reaction of the multifunctionally bonded specimens was measurable, giving a difference in the extent of relative change. Additionally, measured phenomena like inverse piezoresistive reactions, electrical resistance drift and the absence of a piezoresistive reaction were discussed, based on additional strain analysis by digital image correlation. A model of macroscopic and microscopic strains influencing the piezoresistive reaction of the electrically conductive bond line in wood was used to explain all experimental results. Finally, a first scale-up of piezoresistive bond lines from laboratory samples to glulam beams was possible and successful.


2021 ◽  
Vol 6 (1) ◽  
pp. 13
Author(s):  
Johannes Mersch ◽  
Henriette Probst ◽  
Andreas Nocke ◽  
Chokri Cherif ◽  
Gerald Gerlach

Carbon particle-filled elastomers are a widely researched option to be used as piezoresistive strain sensors for soft robotics or human motion monitoring. Therefore, various polymers can be compounded with carbon black (CB), carbon nanotubes (CNT) or graphene. However, in many studies, the electrical resistance strain response of the carbon particle-filled elastomers is non-monotonic in dynamic evaluation scenarios. The non-monotonic material behavior is also called shoulder phenomenon or secondary peak. Until today, the underlying cause is not sufficiently well understood. In this study, several influencing test parameters on the shoulder phenomena are explored, such as strain level, strain rate and strain history. Moreover, material parameters such as CNT content and anisotropy are varied in melt-spun CNT filled thermoplastic polyurethane (TPU) filament yarns, and their non-monotonic sensor response is evaluated. Additionally, a theoretical concept for the underlying mechanism and thereupon-based model is presented. An equivalent circuit model is used, which incorporates the visco-elastic properties and the characteristic of the percolation network formed by the conductive filler material. The simulation results are in good agreement when compared to the experimental results.


Materials ◽  
2021 ◽  
Vol 14 (9) ◽  
pp. 2169
Author(s):  
Agnieszka Tabaczyńska ◽  
Anna Dąbrowska ◽  
Marcin Masłowski ◽  
Anna Strąkowska

Electro-conductive paths that are mechanically resistant and stable during simulated aging cycles are promising, in relation to the non-invasive application in e-textiles in our everyday surroundings. In the paper, an analysis of the influence of electro-conductive filler, as well as ionic liquid on surface resistance is provided. Authors proved that depending on the tested variant, obtained surface resistance may vary from 50 kΩ (when 50 phr of Ag and [bmim][PF6] ionic liquid applied) to 26 GΩ (when 25 phr of Ag and [bmim][PF6] ionic liquid applied). The samples were also evaluated after simulated aging cycles and the stability of electric properties was confirmed. Moreover, it was proved that the addition of ionic liquids reduced the resistance of vulcanizates, while no significant influence of the extrusion process on conductivity was observed.


Actuators ◽  
2020 ◽  
Vol 9 (3) ◽  
pp. 62 ◽  
Author(s):  
Boxi Xia ◽  
Aslan Miriyev ◽  
Cesar Trujillo ◽  
Neil Chen ◽  
Mark Cartolano ◽  
...  

The actuation of silicone/ethanol soft composite material-actuators is based on the phase change of ethanol upon heating, followed by the expansion of the whole composite, exhibiting high actuation stress and strain. However, the low thermal conductivity of silicone rubber hinders uniform heating throughout the material, creating overheated damaged areas in the silicone matrix and accelerating ethanol evaporation. This limits the actuation speed and the total number of operation cycles of these thermally-driven soft actuators. In this paper, we showed that adding 8 wt.% of diamond nanoparticle-based thermally conductive filler increases the thermal conductivity (from 0.190 W/mK to 0.212 W/mK), actuation speed and amount of operation cycles of silicone/ethanol actuators, while not affecting the mechanical properties. We performed multi-cyclic actuation tests and showed that the faster and longer operation of 8 wt.% filler material-actuators allows collecting enough reliable data for computational methods to model further actuation behavior. We successfully implemented a long short-term memory (LSTM) neural network model to predict the actuation force exerted in a uniform multi-cyclic actuation experiment. This work paves the way for a broader implementation of soft thermally-driven actuators in various robotic applications.


MRS Advances ◽  
2020 ◽  
Vol 5 (10) ◽  
pp. 481-487 ◽  
Author(s):  
Norifusa Satoh ◽  
Masaji Otsuka ◽  
Yasuaki Sakurai ◽  
Takeshi Asami ◽  
Yoshitsugu Goto ◽  
...  

ABSTRACTWe examined a working hypothesis of sticky thermoelectric (TE) materials, which is inversely designed to mass-produce flexible TE sheets with lamination or roll-to-roll processes without electric conductive adhesives. Herein, we prepared p-type and n-type sticky TE materials via mixing antimony and bismuth powders with low-volatilizable organic solvents to achieve a low thermal conductivity. Since the sticky TE materials are additionally injected into punched polymer sheets to contact with the upper and bottom electrodes in the fabrication process, the sticky TE modules of ca. 2.4 mm in thickness maintained temperature differences of ca. 10°C and 40°C on a hot plate of 40 °C and 120°C under a natural-air cooling condition with a fin. In the single-cell resistance analysis, we found that 75∼150-µm bismuth powder shows lower resistance than the smaller-sized one due to the fewer number of particle-particle interfaces in the electric pass between the upper and bottom electrodes. After adjusting the printed wiring pattern for the upper and bottom electrodes, we achieved 42 mV on a hot plate (120°C) with the 6 x 6 module having 212 Ω in the total resistance. In addition to the possibility of mass production at a reasonable cost, the sticky TE materials provide a low thermal conductivity for flexible TE modules to capture low-temperature waste heat under natural-air cooling conditions with fins for the purpose of energy harvesting.


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