Development and Implementation of a Real Time Embedded Control System for Machine Tools

2006 ◽  
Author(s):  
Youdong Chen ◽  
Kai Sun ◽  
Tianmiao Wang ◽  
Hongxing Wei
Keyword(s):  
Control System ◽  
Real Time ◽  
Machine Tools ◽  
Embedded Control ◽  
Embedded Control System

Design of Robust Mechatronics Embedded Systems by Integration of Virtual Simulation and Mechatronics Platform

2015 ◽  
Author(s):  
Devdas Shetty ◽  
Naresh Poudel ◽  
Esther Ososanya
Keyword(s):  
Control System ◽  
Product Development ◽  
Complex Systems ◽  
Real Time ◽  
Machine Tools ◽  
Mechatronic System ◽  
Embedded Control ◽  
Embedded Control System ◽  
Mass Spring ◽  
Technology Demonstrator

Increasing demands on the productivity of complex systems, such as machine tools and their steadily growing technological importance will require the application of new methods in the product development process. This paper shows that the analysis of the simulation results from the simulation based mechatronic model of a complex system followed by a procedure that allows a better understanding of the dynamic behavior and interactions of the components. Mechatronics is a design philosophy, which is an integrating approach to engineering design. Through a mechanism of simulating interdisciplinary ideas and techniques, mechatronics provides ideal conditions to raise the synergy, thereby providing a catalytic effect for the new solutions to technically complex situations. This paper shows how the mechatronic products can exhibit performance characteristics that were previously difficult to achieve without the synergistic combination. The paper further examines an approach used in modeling, simulation and optimization of dynamic machine tools and adopts it for general optimized design of mechatronics instrumentation and portable products. By considering the machine tool as a complete mechatronic system, which can be broken down into subsystems, forms the fundamental basis for the procedure. Starting from this point of view it is necessary to establish appropriate simulation models, which are capable of representing the relevant properties of the subsystems and the dynamic interactions between the machine components. Many real-world systems can be modeled by the mass-spring-damper system and hence considering one such system, namely Mechatronics Technology Demonstrator (MTD) is discussed here. MTD is a portable low cost, technology demonstrator, developed and refined by the authors. It is suitable for studying the key elements of mechatronic systems including; mechanical system dynamics, sensors, actuators, computer interfacing, and application development. An important characteristic of mechatronic devices and systems is their built-in intelligence that results through a combination of precision, mechanical and electrical engineering, and real time programming integrated to the design process. The synergy can be generated by the right combination of parameters, that is, the final product can be better than just the sum of its parts. The paper highlights design optimization of several mechatronic products using the procedures derived by the use of mass spring damper based mechatronic system. The paper shows step by step development of a mechatronic product and the use of embedded software for portability of hand held equipment. A LabVIEW based platform was used as a control tool to control the MTD, perform data acquisition, post-processing, and optimization. In addition to the use of LabVIEW software, the use of embedded control system has been proposed for real-time control and optimization of the mass-spring-damper system. Integrating embedded control system with the mass-spring-damper system makes the MTD a multi-concepts Mechatronics platform. This allows interface with external sensors and actuators with closed-loop control and real-time monitoring of the physical system. This teaches students the skill set required for embedded control: design control algorithms (model-based embedded control software development, signal processing, communications), Computer Software (real-time computation, multitasking, interrupts), Computer hardware (interfacing, peripherals, memory constraints), and System Performance Optimization. This approach of deriving a mathematical model of system to be controlled, developing simulation model of the system, and using embedded control for rapid prototyping and optimization, will practically speed product development and improve productivity of complex systems.

A modelling-based methodology for evaluating the performance of a real-time embedded control system

2011 ◽  
Vol 19 (7) ◽  
pp. 1594-1612 ◽  
Author(s):  
Klemen Perko ◽  
Rémy Kocik ◽  
Rédha Hamouche ◽  
Andrej Trost
Keyword(s):  
Control System ◽  
Real Time ◽  
Embedded Control ◽  
Embedded Control System

Research of Embedded Control System of DFIG Wind Generation

2012 ◽  
Vol 608-609 ◽  
pp. 738-741
Author(s):  
Jin Liu
Keyword(s):  
Power Generation ◽  
Control System ◽  
Real Time ◽  
Wind Power ◽  
Control Function ◽  
Wind Power Generation ◽  
Embedded Control ◽  
Embedded Control System ◽  
Experiment Platform ◽  
Time Operation

This paper presents an embedded control system for wind power generation based on DFIG (Doubly-fed Induction Generator). DSP was used as the core of the control system, which can meet the requirement of high precision and real time. An embedded real-time operation system (RTOS) was transplanted into the hardware platform and some function blocks in common use were added into the RTOS. The control system software in the computer was programmed with LabVIEW, which perform the control function and can process the data came from the A/D in the platform. By using this experiment platform, many control arithmetic of wind power generation can be tested in the laboratory.

Research on the Real Time Simulation of HEV Motor Pre-Charge Using an Embedded Control System

2013 ◽  
Vol 712-715 ◽  
pp. 2234-2238
Author(s):  
Chao Dong ◽  
Jun Li
Keyword(s):  
Control System ◽  
Real Time ◽  
High Capacity ◽  
Embedded Control ◽  
Embedded Control System ◽  
Whole Process ◽  
Power Battery ◽  
Time Simulation ◽  
Start Up ◽  
The Impact

Power battery in the HEV normally has a high capacity. Therefore during the start-up procedure of HEV motor, pre-charge phase is essential in order to reduce the impact of high current. In this paper, we build a HEV motor pre-charge model then deploy it on cRIO embedded control system to simulate the whole process with high real time. Finally the paper tests some typical fault conditions which demonstrate great benefits.

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