Dimensional accuracy improvement of part fabricated by low cost 3D open source printer for industrial application

2016 ◽  
Author(s):  
Nitesh Kumar Dixit ◽  
Rajeev Srivastava ◽  
Rakesh Narain
Keyword(s):  
Open Source ◽  
Industrial Application ◽  
Low Cost ◽  
Dimensional Accuracy ◽  
Accuracy Improvement

Comparative evaluation of an open-source FDM system

2014 ◽  
Vol 20 (3) ◽  
pp. 205-214 ◽  
Author(s):  
Wayne M. Johnson ◽  
Matthew Rowell ◽  
Bill Deason ◽  
Malik Eubanks
Keyword(s):  
Open Source ◽  
Computer Aided Design ◽  
Laser Scanning ◽  
Fused Deposition Modeling ◽  
Low Cost ◽  
Dimensional Accuracy ◽  
Scanning System ◽  
Content Type ◽  
Geometric Dimensioning And Tolerancing ◽  
Fused Deposition

Purpose – The purpose of this paper is to present a qualitative and quantitative comparison and evaluation of an open-source fused deposition modeling (FDM) additive manufacturing (AM) system with a proprietary FDM AM system based on the fabrication of a custom benchmarking model. Design/methodology/approach – A custom benchmarking model was fabricated using the two AM systems and evaluated qualitatively and quantitatively. The fabricated models were visually inspected and scanned using a 3D laser scanning system to examine their dimensional accuracy and geometric dimensioning and tolerancing (GD&T) performance with respect to the computer-aided design (CAD) model geometry. Findings – The open-source FDM AM system (CupCake CNC) successfully fabricated most of the features on the benchmark, but the model did suffer from greater thermal warping and surface roughness, and limitations in the fabrication of overhang structures compared to the model fabricated by the proprietary AM system. Overall, the CupCake CNC provides a relatively accurate, low-cost alternative to more expensive proprietary FDM AM systems. Research limitations/implications – This work is limited in the sample size used for the evaluation. Practical implications – This work will provide the public and research AM communities with an improved understanding of the performance and capabilities of an open-source AM system. It may also lead to increased use of open-source systems as research testbeds for the continued improvement of current AM processes, and the development of new AM system designs and processes. Originality/value – This study is one of the first comparative evaluations of an open-source AM with a proprietary AM system.

Comparison on Dimensional Accuracy Using a Newly Developed Nozzle for Open-Source 3D Printer

2016 ◽  
Vol 859 ◽  
pp. 15-19 ◽  
Author(s):  
Nor Aiman Sukindar ◽  
Mohd Khairol Anuar Mohd Ariffin ◽  
B.T. Hang Tuah bin Baharudin ◽  
Che Nor Aiza Jaafar ◽  
Mohd Idris Shah Ismail
Keyword(s):  
Open Source ◽  
Fused Deposition Modeling ◽  
Low Cost ◽  
Dimensional Accuracy ◽  
3D Printer ◽  
Constant Heat ◽  
New Era ◽  
Fused Deposition ◽  
Deposition Modeling ◽  
Increasing Demand

Fused Deposition Modeling (FDM) or also known as RepRap (Replicating Rapid Prototyper) is a technology that is synonym with 3D printing. This technology has entered a new era with an increasing demand among the community. It has grown commercially in the market of open-source system and it is relatively low cost. Many efforts have been put towards the development of the system in both hardware and software to increase the quality and the performance. The research highlights the development of a new nozzle to evaluate the performance on dimensional accuracy in comparison to the original nozzle. The nozzle emphasizes the die angle for the polylactic acid (PLA) material, the liquefier design which provide constant heat in the liquefier chamber, as well as insulator for the liquefier using highly insulated material. The dimensional accuracies of both nozzles were compared where the result showed that the new nozzle provided better accuracy and stability on the extruding PLA material.

scholarly journals Deformation Characteristics in a Stretch-Based Dimensional Correction Method for Open, Thin-Walled Extrusions

Metals ◽  
2021 ◽  
Vol 11 (11) ◽  
pp. 1786
Author(s):  
Xianyan Zhou ◽  
Torgeir Welo ◽  
Jun Ma ◽  
Sigmund A. Tronvoll
Keyword(s):  
Low Cost ◽  
Wedge Angle ◽  
Dimensional Accuracy ◽  
Underlying Mechanism ◽  
Correction Method ◽  
Accuracy Improvement ◽  
Gap Opening ◽  
Thin Walled ◽  
Industrial Standards ◽  
And Control

Dimensional accuracy of incoming components is crucial for automated welding and assembly in mass volume production. However, thin-walled extrusions made to industrial standards show severe dimensional variations, including gap opening, sidewall inclination, local convexity, and so on. Thus, one major challenge is to provide a low-cost correction method to improve the dimensional accuracy at a level demanded by automated assembly and/or product fit-up. A novel correction method called transverse stretch and local bending (TSLB) has recently been developed, enabling one to efficiently correct the dimensional deviations in thin-walled, U-channel profiles at a low cost. However, the lack of in-depth understanding of the underlying mechanism makes it challenging to efficiently optimise and control the process. In this study, the feasibility of this new technique was experimentally validated by four groups of TSLB tests with different profile dimensions, showing a dimensional accuracy improvement of about 92% compared with the as-received parts. The evolution of the critical dimensional characteristics, including gap opening and bottom convexity, is analysed numerically throughout four stages consisting of inserting, releasing, calibration, and springback. It is found that the inserting stage greatly reduces the dimensional deviations in a pure bending state, while the calibration stages further minimise the deviations in the bending and transverse stretching combined state. In addition, the wedge angle of the tool is found to be critical to the dimensional accuracy improvement. The low wedge angle facilitates the correction of sidewall inclination and gap opening, while the high wedge angle contributes to mitigating bottom convexity. The overall outcome of this study enhances the fundamental understanding of the effects of in-process stretching and local-bending on the dimensional capabilities of U-channel extrusions. This can ultimately generate guidelines that will lead to new application areas of aluminium extrusions in highly competitive marketplaces.

Rapid mapping accuracy assessment using low-cost UAV and open-source Structure from Motion

2020 ◽  
Vol 52 ◽  
pp. 55-61
Author(s):  
Ettore Potente ◽  
Cosimo Cagnazzo ◽  
Alessandro Deodati ◽  
Giuseppe Mastronuzzi
Keyword(s):  
Open Source ◽  
Structure From Motion ◽  
Accuracy Assessment ◽  
Low Cost ◽  
Mapping Accuracy ◽  
Rapid Mapping ◽  
Source Structure

PyDOSS: An open-source Python-based communicable disease outbreak surveillance system designed and used in a COVID-19 community care facility (Preprint)

2020 ◽  
Author(s):  
Andrew Fang ◽  
Jonathan Kia-Sheng Phua ◽  
Terrence Chiew ◽  
Daniel De-Liang Loh ◽  
Lincoln Ming Han Liow ◽  
...  
Keyword(s):  
Open Source ◽  
Surveillance System ◽  
Community Care ◽  
Communicable Disease ◽  
Low Cost ◽  
Real Life ◽  
Disease Outbreak ◽  
Disease Spread ◽  
Healthcare Team ◽  
Increased Risk

BACKGROUND During the Coronavirus Disease 2019 (COVID-19) outbreak, community care facilities (CCF) were set up as temporary out-of-hospital isolation facilities to contain the surge of cases in Singapore. Confined living spaces within CCFs posed an increased risk of communicable disease spread among residents. OBJECTIVE This inspired our healthcare team managing a CCF operation to design a low-cost communicable disease outbreak surveillance system (CDOSS). METHODS Our CDOSS was designed with the following considerations: (1) comprehensiveness, (2) efficiency through passive reconnoitering from electronic medical record (EMR) data, (3) ability to provide spatiotemporal insights, (4) low-cost and (5) ease of use. We used Python to develop a lightweight application – Python-based Communicable Disease Outbreak Surveillance System (PyDOSS) – that was able perform syndromic surveillance and fever monitoring. With minimal user actions, its data pipeline would generate daily control charts and geospatial heat maps of cases from raw EMR data and logged vital signs. PyDOSS was successfully implemented as part of our CCF workflow. We also simulated a gastroenteritis (GE) outbreak to test the effectiveness of the system. RESULTS PyDOSS was used throughout the entire duration of operation; the output was reviewed daily by senior management. No disease outbreaks were identified during our medical operation. In the simulated GE outbreak, PyDOSS was able to effectively detect an outbreak within 24 hours and provided information about cluster progression which could aid in contact tracing. The code for a stock version of PyDOSS has been made publicly available. CONCLUSIONS PyDOSS is an effective surveillance system which was successfully implemented in a real-life medical operation. With the system developed using open-source technology and the code made freely available, it significantly reduces the cost of developing and operating CDOSS and may be useful for similar temporary medical operations, or in resource-limited settings.

scholarly journals Implementation of a Six-Layer Smart Factory Architecture with Special Focus on Transdisciplinary Engineering Education

Sensors ◽  
2021 ◽  
Vol 21 (9) ◽  
pp. 2944
Author(s):  
Benjamin James Ralph ◽  
Marcel Sorger ◽  
Benjamin Schödinger ◽  
Hans-Jörg Schmölzer ◽  
Karin Hartl ◽  
...  
Keyword(s):  
Open Source ◽  
User Interfaces ◽  
Industrial Revolution ◽  
Low Cost ◽  
Material Behavior ◽  
Sensor Data ◽  
Management Tool ◽  
Special Focus ◽  
Programming Environments ◽  
Metal Processing

Smart factories are an integral element of the manufacturing infrastructure in the context of the fourth industrial revolution. Nevertheless, there is frequently a deficiency of adequate training facilities for future engineering experts in the academic environment. For this reason, this paper describes the development and implementation of two different layer architectures for the metal processing environment. The first architecture is based on low-cost but resilient devices, allowing interested parties to work with mostly open-source interfaces and standard back-end programming environments. Additionally, one proprietary and two open-source graphical user interfaces (GUIs) were developed. Those interfaces can be adapted front-end as well as back-end, ensuring a holistic comprehension of their capabilities and limits. As a result, a six-layer architecture, from digitization to an interactive project management tool, was designed and implemented in the practical workflow at the academic institution. To take the complexity of thermo-mechanical processing in the metal processing field into account, an alternative layer, connected with the thermo-mechanical treatment simulator Gleeble 3800, was designed. This framework is capable of transferring sensor data with high frequency, enabling data collection for the numerical simulation of complex material behavior under high temperature processing. Finally, the possibility of connecting both systems by using open-source software packages is demonstrated.

scholarly journals Induction of Neural Plasticity Using a Low-Cost Open Source Brain-Computer Interface and a 3D-Printed Wrist Exoskeleton

Sensors ◽  
2021 ◽  
Vol 21 (2) ◽  
pp. 572
Author(s):  
Mads Jochumsen ◽  
Taha Al Muhammadee Janjua ◽  
Juan Carlos Arceo ◽  
Jimmy Lauber ◽  
Emilie Simoneau Buessinger ◽  
...  
Keyword(s):  
Open Source ◽  
Neural Plasticity ◽  
Motor Evoked Potentials ◽  
Low Cost ◽  
True Positive Rate ◽  
Positive Rate ◽  
3D Printed ◽  
Major Factors ◽  
And Control ◽  
Bci System

Brain-computer interfaces (BCIs) have been proven to be useful for stroke rehabilitation, but there are a number of factors that impede the use of this technology in rehabilitation clinics and in home-use, the major factors including the usability and costs of the BCI system. The aims of this study were to develop a cheap 3D-printed wrist exoskeleton that can be controlled by a cheap open source BCI (OpenViBE), and to determine if training with such a setup could induce neural plasticity. Eleven healthy volunteers imagined wrist extensions, which were detected from single-trial electroencephalography (EEG), and in response to this, the wrist exoskeleton replicated the intended movement. Motor-evoked potentials (MEPs) elicited using transcranial magnetic stimulation were measured before, immediately after, and 30 min after BCI training with the exoskeleton. The BCI system had a true positive rate of 86 ± 12% with 1.20 ± 0.57 false detections per minute. Compared to the measurement before the BCI training, the MEPs increased by 35 ± 60% immediately after and 67 ± 60% 30 min after the BCI training. There was no association between the BCI performance and the induction of plasticity. In conclusion, it is possible to detect imaginary movements using an open-source BCI setup and control a cheap 3D-printed exoskeleton that when combined with the BCI can induce neural plasticity. These findings may promote the availability of BCI technology for rehabilitation clinics and home-use. However, the usability must be improved, and further tests are needed with stroke patients.

PRODUCT DEVELOPMENT IN OPEN DESIGN COMMUNITIES: A PROCESS PERSPECTIVE

2011 ◽  
Vol 08 (04) ◽  
pp. 557-575 ◽  
Author(s):  
CHRISTINA RAASCH
Keyword(s):  
Product Development ◽  
Open Source ◽  
Low Cost ◽  
Industrial Practice ◽  
Open Design ◽  
Open Development ◽  
Development Processes ◽  
Design Projects ◽  
Process Perspective ◽  
Significant Attention

Open source (OS) has raised significant attention in industrial practice and in scholarly research as a new and successful mode of product development. This paper is among the first to study open source development processes outside their original context, the software industry. In particular, we investigate the development of tangible products in so-called open design projects. We study how open design projects address the challenges usually put forward in the literature as barriers to the open development of tangible products. The analysis rests on the comparative qualitative investigation of four cases from different industries. We find that, subject to certain contingencies, open design processes can be organized to resemble OSS development processes to a considerable degree. Some practices are established specifically to uphold OS principles in the open design context, while others starkly differ from those found in OSS development. Our discussion focusses on different aspects of modularity as well as the availability of low-cost tools.

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