Vibration Testing and Analysis of Dynamic Characteristics of a Reconfigurable Turn-Milling Machine Tool

Author(s):  
Xuxiao Fan ◽  
Changyou Xu ◽  
Zhijing Zhang ◽  
Xin Jin
2019 ◽  
Vol 295 ◽  
pp. 67-72
Author(s):  
Zhong Peng Zheng ◽  
Xin Yang Jiang ◽  
Xin Jin

In order to improve the dynamic stability of precision micro slitting turn-milling machine tools, reduce or avoid the vibration problem during the cutting process, optimize the machine structure and processing parameters, the modal analysis of precision micro slitting turn-milling machine tool based on hammer experimental method was researched. In this paper, by analyzing the mechanism of precision micro slitting turn-milling machine tools, the multi degree-of-freedom mathematical vibration model of precision slitting turn-milling machine tools is constructed. The precision micro turn-milling machine tool is analyzed based on the hammer experiment analysis. The modal analysis obtained the first five natural frequencies and resonance speeds of the precision micro slitting turn-milling machine tool,including ST26, NN-25UB8K2 and NN-20UB87. The research results show that hammer experimental method can evaluate the vibration modal analysis of precision micro slitting turn-milling machine tools to some extent. The experimental modal analysis results guide and optimize the structural design and processing technology of precision micro slitting turn-milling machine tools.


2019 ◽  
Vol 295 ◽  
pp. 59-65
Author(s):  
Zhong Peng Zheng ◽  
Xin Jin ◽  
Ye Wang Sun ◽  
Xin Yang Jiang ◽  
Zhi Jing Zhang ◽  
...  

In order to improve the cutting stability of high-efficiency micro turn-milling machine tools, avoid the chattering problem during the cutting process. In this paper, the chatter problem in the cutting process is studied based on the stable lobes. By analyzing the high-efficiency turn-milling machine tool mechanism and the turn-milling model, the micro turn-milling dynamic dynamic vibration model and the mathematical model of turn-milling chatter are obtained. Then, based on the hammer test method, the transfer function of the tool-workpiece system is obtained, and the turn-milling stable lobes of the high-efficiency micro turn-milling machine tool is constructed. Finally, the research on the stable zone of the turning main spindle parts, the turning back spindle parts and the high-frequency milling part are completed. The experimental research results guide and optimize the selection of cutting parameters for turn-milling process.


2013 ◽  
Vol 589-590 ◽  
pp. 740-745
Author(s):  
Li Meng Wang ◽  
Xiao Zhou Li ◽  
Jin Kai Xu ◽  
Lin Lin ◽  
Jing Dong Wang ◽  
...  

In this paper, ultrasonic vibration turn-milling machine tool has been designed based on the analysis of processing principle . CATIA is used to generate three-dimensional solid model for the overall layout structure of high speed miniature lathe, while finite element analysis software is used to achieve dynamic performance analysis, so as to obtain each factorial of machine-tool vibration and natural frequency. The results are important to machine optimization and the construction of experimental prototype, and will guide the next work.


1974 ◽  
Vol 96 (1) ◽  
pp. 343-347 ◽  
Author(s):  
R. J. Allemang ◽  
H. Thomas Graef ◽  
C. D. Powell

The initial concern of this paper is to establish the general relationships between vibration testing using a static machine tool, and vibration testing using a machine tool under dynamic conditions, obtaining the frequency response by a pulse technique. The application of pulse testing to determine the dynamic characteristics of a rotating machine tool spindle is investigated. The characteristics of a static spindle are contrasted with the characteristics at different rotational speeds of the same spindle while also noting any effect of table feed. The capabilities, advantages, and limitations of the testing method are discussed with respect to mounting conditions and physical aspects of the machine tools examined.


2013 ◽  
Vol 589-590 ◽  
pp. 378-383
Author(s):  
Cheng Zhe Jin ◽  
Mao Xia Zhu

Micro turn-milling has superiority on the productivity and the quality of work pieces, and is more suitable to machine micro-shaft parts and desirable miniature parts based on the turn-milling technology. On the basis of ADAMS and UG software, kinematics simulation of complete machine has been performed, meanwhile, the natural frequency and vibration mode of micro turn-milling machine tool has been analyzed by adoption of modal analysis in this paper. The results forecasts dynamic characteristics of micro turn-milling machine tool. It also provides important reference frame of dynamic optimization design of micro turn-milling machine tool.


2014 ◽  
Vol 538 ◽  
pp. 91-94
Author(s):  
Wei Ping Luo

A virtual prototype model of Machine Tool has been constructed by using the Pro/E software and the ANSYS software. Considering the effects of contact surfaces, dynamic analyses of Machine Tool are studied. The effects of contact surfaces on the dynamic characteristics of machine tool are studied. So that the purpose predicting and evaluating synthetically the machine tool dynamic performance without a physical sample can be achieved.


2011 ◽  
Vol 418-420 ◽  
pp. 2055-2059 ◽  
Author(s):  
Yu Lin Wang ◽  
Na Jin ◽  
Kai Liao ◽  
Rui Jin Guo ◽  
Hu Tian Feng

The head frame is a key component which plays a supportive and accommodative role in the spindle system of CNC machine tool. Improving the static and dynamic characteristics has profound significance to the development of machine tool and product performance. The simplified finite element modal is established with ANSYS to carry out the static and modal analysis. The results showed that the maximum deformation of the head frame was 0.0066mm, the maximum stress was 3.94Mpa, the deformation of most region was no more than 0.0007mm, which all verified that the head frame had a good stiffness and deforming resistance; several improvement measures for dynamic performance were also proposed by analyzing the mode shapes, and the 1st order natural frequency increased 7.33% while the head frame mass only increased 1.58% applying the optimal measure, which improved the dynamic characteristics of the head frame effectively.


2019 ◽  
Vol 957 ◽  
pp. 187-194
Author(s):  
Roman Wdowik ◽  
Slawomir Swirad

The paper presents the method of a microscopic study of ceramic chips which can be useful in the analysis of physical phenomena regarding machining of ceramic materials. The analyzed chips were obtained on the milling machine tool from the Al2O3 based ceramic material. The measurements were performed using focus-variation technique (FVT). The InfiniteFocus Real3D microscope from Alicona Imaging company was applied. The paper mainly focuses on the methodology of measurements and the application of microscope’s software tools which can be used in the analysis of chips' 3D scans. The conditions of measurement process are discussed on the basis of the results of exemplary measurements of ceramic chips.


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