Programmable automation of batch assembly operations

Author(s):  
R.G. Abraham
1995 ◽  
Vol 15 (1) ◽  
pp. 34-34
Author(s):  
Clive Loughlin

Examines the development of a flexible assembly machine, GENASYS [Generic Assembly System] which has been designed to produce a range of components. The machine comprises two manipulator arms, a tool changer and a shuttle system for the pallets on which the assembly operations are performed. Each manipulator is able to select a different tool from a carousel tool change mechanism that can accommodate up to 20 different tools. The machine can easily be programmed for a specific assembly operation and low batch numbers can be produced economically. Timescales for the design and installation of the machine are considerably shorter than for a dedicated assembly line and once installed in a factory new product variants can be accommodated within very short timescales and with low‐retooling costs.


2018 ◽  
Vol 172 ◽  
pp. 03003
Author(s):  
A. Agarwal

In this paper we discussed the new design, fabrication and testing of a mechanical can crusher taking into deliberation the force analysis and ergonomic factors that will enable people to use this mechanical can crusher especially in Botswana rural areas. The process of crushing cans is of vital importance as it saves a percentage of space for can disposal and also makes it easier for these cans to be transported to recycling centers or landfill areas. The methods and processes used to bring this project to life include welding, cutting, bending, drilling and assembly operations. This project study is mainly about generating a new concept of a mechanical can crusher that is compact to transport from one location to another and makes can crushing easy and fascinating to the general public so as to promote people buy into crushing in Sub-Sahara market. Even though there are numerous sorts of the mechanical would crusher be able to as of now in presence, this model provides a more practical usage than previous one with the desired mechanical advantage of 10, machinability to crush the entire cans to 25% of their original size and 100% efficiency for the entire rounds.


CIRP Annals ◽  
1988 ◽  
Vol 37 (1) ◽  
pp. 21-24 ◽  
Author(s):  
L Wennström ◽  
N. Mätensson
Keyword(s):  

Author(s):  
Krishnanand Kaipa ◽  
Carlos Morato ◽  
Boxuan Zhao ◽  
Satyandra K. Gupta

This paper presents the design of an instruction generation system that can be used to automatically generate instructions for complex assembly operations performed by humans on factory shop floors. Multimodal information—text, graphical annotations, and 3D animations—is used to create easy-to-follow instructions. This thereby reduces learning time and eliminates the possibility of assembly errors. An automated motion planning subsystem computes a collision-free path for each part from its initial posture in a crowded scene onto its final posture in the current subassembly. Visualization of this computed motion results in generation of 3D animations. The system also consists of an automated part identification module that enables the human to identify, and pick, the correct part from a set of similar looking parts. The system’s ability to automatically translate assembly plans into instructions enables a significant reduction in the time taken to generate instructions and update them in response to design changes.


Author(s):  
Michael L. Stewart ◽  
Kenneth W. Chase

While variation analysis methods for compliant assemblies are becoming established, there is still much to be done to model the effects of multi-step, fixtured assembly processes statistically. A new method is introduced for statistically analyzing compliant part assembly processes using fixtures. This method yields both a mean and a variant solution, which can characterize an entire population of assemblies. The method, called Piecewise-Linear Elastic Analysis, or PLEA, is developed for predicting the residual stress, deformation and springback variation resulting from fixtured assembly processes. A comprehensive, step-by-step analysis map is presented for introducing dimensional and surface variations into a finite element model, simulating assembly operations, and calculating the error in the final assembly. PLEA is validated on a simple, laboratory assembly and a more complex, production assembly. Significant modeling issues are resolved as well as the comparison of the analytical to physical results.


2020 ◽  
pp. 483-487
Author(s):  
N.I. Aristova

A significant criterion for the functioning of an assembly line is to minimize the cost of manufactured products, for the achievement of which approaches are currently used that apply computer modeling and the hierarchical principle of product assembly, the approach, as well as taking into account the probabilistic nature of the assembly operations. An overview of scientific research aimed at solving these problems is given. An approach has been proposed that makes it possible to assess the efficiency of production in the self-reproduction of automation tools by the criterion of minimizing the cost of manufactured products.


2021 ◽  
pp. 28-44
Author(s):  
D. Proskurenko ◽  
◽  
O. Tretyak ◽  
M. Demchenko ◽  
M. Filippova ◽  
...  

Modern industrial production requires the improvement of assembly processes, and thus increase the level of automated intelligent sequence planning. Therefore, researches in the field of automation of the sequence of assembly of products in industries are relevant at this time. In today's world there is a need to develop complex, accurate products. Problems are created in industries due to the reduction of the life cycle of products. There is a need to study the problem of assembly planning to achieve the goal of practical implementation and standardization of assembly plans. Creating graphs of the addition process is one of the problems. The assembly planning system can reduce human intervention in the process and reduce computational effort. The finished assembly contains many components that can be assembled using many sequences. A review of the methods from the literature showed that although these methods increase the automation level, they still cannot be applied to actual production because they do not take into account the experience and knowledge that can play a major role in planning and are of great value. Assembly planning, relationship charts, priority charts. Improving the assembly planning system to create a communication schedule and an assembly priority schedule was proposed. The advanced system will be used to generate possible assembly sequences with subassembly identification. A system has been developed to create alternative possible assembly sequences that can be used by component part / product designers in the early stages. A system capable of generating assembly sequences for simultaneous assembly of multiple parts has been proposed. Conclusions and work results can be applied used and improved for more productive product development by designers in the early stages and faster assembly of products in enterprises. The paper did not consider practical limitations (gravity) and irreversible assembly operations, such as permanent fastening, welding etc. Кey words: assembly, blocking graph, relation graph, sequence


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