scholarly journals PIV test of the flow field of a centrifugal pump with four types of impeller blades

2021 ◽  
Vol 37 ◽  
pp. 192-204
Author(s):  
Baocheng Shi ◽  
Kaili Zhou ◽  
Jianpeng Pan ◽  
XingKai Zhang ◽  
Ruomeng Ying ◽  
...  

Abstract Flow fields for various impellers were measured using water and a two-phase liquid–solid mixture with a particle image velocimetry system in a centrifugal rotating frame in controlled conditions. After measuring absolute velocity vectors in impeller passages, the vectors were decomposed based on the triangle speed principle and the distribution of relative velocity vectors within the impeller was obtained. Then, the distribution of particles and their influence on the performance of different impellers were analyzed. The following conclusions were made from the comparison of relative velocity vector field: first, the wear on the outlet of blades can be mitigated effectively by reducing the outlet angle of impeller blades; second, the pump with a double-arc-shaped profile had a more uniform and stable flow field distribution and higher performance than that with a single-arc profile; and finally, the “jet–wake” structure can be improved significantly by using impellers with long and short blades, resulting in a remarkable reduction in energy loss and improvement in pump efficiency. We also found that solid particles were mainly distributed at the outlet of the impeller and volute wall, while the concentration distribution of large particles tended to match the pressure surface. This research can provide some theoretical guidance for the design and optimization of two-phase flow centrifugal pumps.

2021 ◽  
pp. 002029402110223
Author(s):  
Baocheng Shi ◽  
Kun Xue ◽  
Jianpeng Pan ◽  
XingKai Zhang ◽  
Ruomeng Ying ◽  
...  

In this study, a non-stirred Particle Image Velocimetry (PIV) testing device is developed to measure the flow field in a solid–liquid two-phase centrifugal pump. The pump casing and impeller are made of an organic glass material. Two types of impellers are designed considering different structure parameters. The performance curves of the pump are obtained for the different impellers at a rotating speed of 900 rpm with particle concentrations of 0%, 3%, 5%, and 10%. The flow fields for water and a solid–liquid two-phase mixture for the two impellers are measured utilizing the PIV system in a centrifugal rotating frame at the designed condition. The distribution of the particles, together with its influence on the performance of the different impellers, is analyzed. From a comparison of the relative velocity vector fields, the following can be concluded. First, the pump with a double arc-shaped profile demonstrated a more uniform and stable flow field distribution and higher performance than that with a single arc profile. Secondly, the solid particles were distributed mainly at the outlet of the impeller and volute wall, whereas the concentration distribution of the larger particles tended to match the pressure surface. This research can provide theoretical guidance for the design and optimization of two-phase flow centrifugal pumps.


Author(s):  
Masaya Suzuki ◽  
Kazuaki Inaba ◽  
Makoto Yamamoto

Sand erosion is a phenomenon where solid particles impinging to a wall cause serious mechanical damages to the wall surface. This phenomenon is a typical gas-particle two-phase turbulent flow and a multi-physics problem where the flow field, particle trajectory and wall deformation interact with among others. On the other hand, the sand erosion is a serious problem to install pneumatic conveying systems for handling abrasive materials. Incidentally, the bend erosion is typical target of sand erosion experiments and is useful for verification of numerical simulations. Although, the secondary flow which occurs in such a flow field including streamline curvature cannot be reproduced by the standard k-ε model. To predict this flow field, a more universal model which can estimate anisotropic Reynolds stress is required. In the present study, we simulate sand erosion of 90 degree bend with a square cross-section. We use some linear/nonlinear turbulence models to predict the secondary flow of the bend. Besides, the performance of each model to predict clear/eroded bend flow field is studied.


2011 ◽  
Vol 11 (02) ◽  
pp. 407-421
Author(s):  
KOJI FUKAGATA ◽  
KATSUKO S. FURUKAWA ◽  
TAKASHI USHIDA

The accumulation mechanism of cells in a rotational culture device is investigated from the viewpoint of fluid mechanics. For simplicity, the deformation of the water surface is neglected and the cells are treated as spherical solid particles. From the numerical simulation of flow field with typical parameters used in the previous experiments, it is confirmed that the relative velocity of fluid induced by the rotational shaking is much smaller than the speed of rotation. From the analysis of particle equation of motion, it is found that the accumulation of cells toward the central region is found to be due to the interaction between the acceleration by rotational shaking and the drag force acting on the cells. The integral time scale for cell accumulation was estimated to be about 10 min for typical cases. The accumulation speed increases quadratically with the diameter of cell and the angular velocity of rotational shaking, which qualitatively support the previous experimental observation.


Processes ◽  
2021 ◽  
Vol 9 (9) ◽  
pp. 1483
Author(s):  
Xijie Song ◽  
Dunzhe Qi ◽  
Lijuan Xu ◽  
Yubin Shen ◽  
Wei Wang ◽  
...  

The double-suction centrifugal pumps installed along the Yellow River in China face serious sediment erosion due to the high sediment content which causes the poor operation efficiency of the pump units. The particle motion characteristics and erosion characteristics in a pump under different flow rates and different particle concentrations were numerically simulated based on the particle track model of solid-liquid two-phase flow. The results show that the flow rate has a significant effect on the particle tracks and the erosion caused by the particles in the impeller. The total erosion rate is positively correlated with the flow rate, and increases with the increase in flow rate. The vortex and secondary flow in the impeller have obvious influence on the particle trajectory, which increases the particle concentration at the trailing edge of the pressure surface and intensifies the impact erosion in this area. The particles carried by the vortex intensifies the local erosion. The particle concentration mainly affects the erosion rate, but has little effect on the erosion position. The influence of flow rate on pump erosion is greater than that of the particle properties. These results provide a reference for optimization of the design of anti-erosion blades of double-suction pumps and the regulation and operation of pumping stations.


Author(s):  
Dong Liu ◽  
Zhong Li ◽  
Chun-lin Wang ◽  
Min-guan Yang

Particle Image Velocimetry combined with image processing method is used to measure the liquid-solid two phase flows with crystallization phenomenon in three different impellers. The experimental results indicate that: there is not any crystal particle during the delay period, and the performance of pump is not affected. After the delay period, the crystal nuclei are born from the supersaturating solution and growing larger with temperature decreasing. And it was found solid particles tend to move towards blade pressure surface. It is also observed that collision between solid particles with tail part of blade pressure surface is more intensive in impeller with large blade outlet angle.


Author(s):  
Masaya Suzuki ◽  
Kazuaki Inaba ◽  
Makoto Yamamoto

Sand erosion is a phenomenon where solid particles impinging to a wall cause serious mechanical damages to the wall surface. This phenomenon is a typical gas-particle two-phase turbulent flow and a multi-physics problem where the flow field, particle trajectory and wall deformation interact with among others. On the other hand, aircraft engines operating in a particulate environment are subjected to the performance and lifetime deterioration due to sand erosion. Especially, the compressor of the aircraft engines is severely damaged. The flow fields of the compressor have strongly three dimensional and unsteady characters. In order to estimate the deterioration due to sand erosion, the sand erosion simulation for the compressor is required under the consideration of the rotor-stator interaction. In the present study, we apply our three dimensional sand erosion prediction code to a single stage axial flow compressor. We numerically investigate the change of the flow field, the particle trajectories, and the eroded wall shape in the compressor, to clarify the effects of sand erosion.


Processes ◽  
2020 ◽  
Vol 8 (10) ◽  
pp. 1317
Author(s):  
Biaobiao Wang ◽  
Haoyang Zhang ◽  
Fanjie Deng ◽  
Chenguang Wang ◽  
Qiaorui Si

In order to study the internal flow characteristics of centrifugal pumps with a split impeller under gas-liquid mixed transportation conditions, this paper conducted a steady calculation of the flow field in the centrifugal pump under the conditions of different inlet gas volume fractions based on the Eulerian-Eulerian heterogeneous flow model, using air and water as the working media and the Schiller Nauman model for the interphase resistance. This paper takes a low specific speed centrifugal pump as the research object, through the controlling variables, using the same pump body structure and pump body geometric parameters and setting three different arrangements of long and short blades (each plan uses the same long and short blades) to explore the influence of the short blade arrangement on the low specific speed centrifugal pump performance under a gas-liquid two-phase flow. The research results show that, under pure water conditions, the reasonable arrangement of the short blade circumferential position can eliminate the hump of the centrifugal pump under low-flow conditions, can make the flow velocity in the impeller more uniform, and can optimize the performance of the pump. Under the design conditions and the gas-liquid two-phase inflow conditions, when the circumferential position of the short blades is close to the suction surface of the long blades, some of the bubbles on the suction surface of the long blade can be broken under the work of the pressure surface of the short blade and flow out of the impeller with the liquid, which improves the flow state of the flow field in the impeller.


2019 ◽  
Vol 23 (1) ◽  
pp. 259-270 ◽  
Author(s):  
Reza Barmaki ◽  
Mir Biyouk Ehghaghi

Abstract In petroleum and mine industries, the centrifugal pumps were used for transferring solid particles with water. This method is preferable to other methods because of its user friendly and economic issues. In this article by selecting a proper pump and designing test circuit, we conducted hydraulic tests for water and water mixture with solid particles. For this purpose, an experimental set-up of centrifugal pump with only water and water with solid particles was developed. Then by analyzing the test results and efficiency equation, optimal coefficients of head loss is provided to improve the pump efficiency during hydraulic transmission of solids. The experimental results of power consumption, head, and pressure difference measurements in solid–liquid systems are presented. The experimental set-up results are compared with simulation and numerical one, which show a good agreement with them. It reveals that by adding the solid particles and increasing the fluid density up to 15%, the consumed power increases by about 20%, which result in dropping the efficiency of hydraulic system up to 6%. Finally, the optimal components for developed cycle presented for evaluation the various configuration and hydraulic analysis of pure flow and flow with solid particles in various applications to enhance the most achievable efficiency.


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