scholarly journals Numerical Simulation Prediction of Erosion Characteristics in a Double-Suction Centrifugal Pump

Processes ◽  
2021 ◽  
Vol 9 (9) ◽  
pp. 1483
Author(s):  
Xijie Song ◽  
Dunzhe Qi ◽  
Lijuan Xu ◽  
Yubin Shen ◽  
Wei Wang ◽  
...  
Keyword(s):  
Flow Rate ◽  
Erosion Rate ◽  
Particle Concentration ◽  
Yellow River ◽  
Centrifugal Pumps ◽  
Two Phase ◽  
Pressure Surface ◽  
Motion Characteristics ◽  
Solid Liquid ◽  
The Impact

The double-suction centrifugal pumps installed along the Yellow River in China face serious sediment erosion due to the high sediment content which causes the poor operation efficiency of the pump units. The particle motion characteristics and erosion characteristics in a pump under different flow rates and different particle concentrations were numerically simulated based on the particle track model of solid-liquid two-phase flow. The results show that the flow rate has a significant effect on the particle tracks and the erosion caused by the particles in the impeller. The total erosion rate is positively correlated with the flow rate, and increases with the increase in flow rate. The vortex and secondary flow in the impeller have obvious influence on the particle trajectory, which increases the particle concentration at the trailing edge of the pressure surface and intensifies the impact erosion in this area. The particles carried by the vortex intensifies the local erosion. The particle concentration mainly affects the erosion rate, but has little effect on the erosion position. The influence of flow rate on pump erosion is greater than that of the particle properties. These results provide a reference for optimization of the design of anti-erosion blades of double-suction pumps and the regulation and operation of pumping stations.

scholarly journals Liquid/solid flow field in a centrifugal pump with different impeller blade types by PIV

2021 ◽  
pp. 002029402110223
Author(s):  
Baocheng Shi ◽  
Kun Xue ◽  
Jianpeng Pan ◽  
XingKai Zhang ◽  
Ruomeng Ying ◽  
...  
Keyword(s):  
Flow Field ◽  
Centrifugal Pump ◽  
Vector Fields ◽  
Solid Particles ◽  
Centrifugal Pumps ◽  
Two Phase ◽  
Impeller Blade ◽  
Rotating Speed ◽  
Pressure Surface ◽  
Solid Liquid

In this study, a non-stirred Particle Image Velocimetry (PIV) testing device is developed to measure the flow field in a solid–liquid two-phase centrifugal pump. The pump casing and impeller are made of an organic glass material. Two types of impellers are designed considering different structure parameters. The performance curves of the pump are obtained for the different impellers at a rotating speed of 900 rpm with particle concentrations of 0%, 3%, 5%, and 10%. The flow fields for water and a solid–liquid two-phase mixture for the two impellers are measured utilizing the PIV system in a centrifugal rotating frame at the designed condition. The distribution of the particles, together with its influence on the performance of the different impellers, is analyzed. From a comparison of the relative velocity vector fields, the following can be concluded. First, the pump with a double arc-shaped profile demonstrated a more uniform and stable flow field distribution and higher performance than that with a single arc profile. Secondly, the solid particles were distributed mainly at the outlet of the impeller and volute wall, whereas the concentration distribution of the larger particles tended to match the pressure surface. This research can provide theoretical guidance for the design and optimization of two-phase flow centrifugal pumps.

scholarly journals Numerical Analysis of Single-Particle Motion Using CFD-DEM in Varying-Curvature Elbows

2022 ◽  
Vol 10 (1) ◽  
pp. 62
Author(s):  
Chao Ning ◽  
Yalin Li ◽  
Ping Huang ◽  
Hongbo Shi ◽  
Haichao Sun
Keyword(s):  
Single Particle ◽  
Particle Motion ◽  
Numerical Study ◽  
Area Ratio ◽  
Centrifugal Pumps ◽  
Distribution Law ◽  
Two Phase ◽  
Curvature Ratio ◽  
Critical Components ◽  
Solid Liquid

Centrifugal pumps are the critical components in deep-sea mining. In order to investigate the particle motion in the curved channel of the impeller, three different types of curvature conform to blade profile to simplify the impeller design of pumps. A numerical study is conducted to investigate the flow field in a varying-curvature channel for solid-liquid two-phase flow. The flow of particles within the varying curvature channel is studied by combining the discrete element method (DEM) with computational fluid dynamics (CFD) and a comparison with Particle Image Velocimetry (PIV) test results. The results show that a polyhedral mesh with a small mesh number yields very accurate results, which makes it very suitable for CFD-DEM. Based on this method, the movement of a single particle is compared and analyzed, and the particle-motion law is obtained. The effects of the curvature ratio Cr and area ratio Ar on the motion law for a single particle are studied, and the simulation results are analyzed statistically. The results show that the effect of Cr on both the particle slip velocity and the turbulent kinetic energy only changes its strength, while the distribution law does not change significantly. Compared with the curvature ratio Cr, the area ratio Ar has a greater impact on the particles, and its distribution law becomes clearly different. As the area ratio Ar increases, the arc radius and length of the corresponding particle trajectory decrease.

scholarly journals Optimization of Centrifugal Slurry Pump Through the Splitter Blades Position

2021 ◽  
Author(s):  
Ehsan Abdolahnejad ◽  
Mahdi Moghimi ◽  
Shahram Derakhshan
Keyword(s):  
Optimal Number ◽  
Centrifugal Pumps ◽  
Slurry Flow ◽  
Suction Surface ◽  
Two Phase ◽  
Flow Rates ◽  
Simulation Tools ◽  
Slip Factor ◽  
Pump Head ◽  
Solid Liquid

Abstract Optimal transfer of two-phase solid-liquid flow (slurry flow) has long been a major industrial challenge. Slurry pumps are among the most common types of centrifugal pumps used to deal with this transfer issue. The approach of improving slurry pumps and consequently increasing the efficiency of a flow transmission system requires overcoming the effects of slurry flow such as the reduction in head, efficiency, and wear. This study attempts to investigate the changes in the pump head by modifying the slip factor distribution in the impeller channel. For this purpose, the effect of splitter blades on slip factor distribution to improve the pump head was investigated using numerical simulation tools and validated based on experimental test data. Next, an optimization process was used to determine the characteristics of the splitter (i.e., length, number, and environmental position of the splitter) based on a combination of experimental design methods, surface response, and genetic algorithm. The optimization results indicate that the splitters were in a relative circumferential position of 67.2% to the suction surface of the main blade. Also, the optimal number and length of splitter blades were 6 and 62.8% of the length of the main blades, respectively. Because of adding splitter blades and the reduction in the flow passage, the best efficiency point (BEP) of the slurry pump moved toward lower flow rates. The result of splitter optimization was the increase in pump head from 29.7 m to 31.7 m and the upkeep of efficiency in the initial values.

Solid–liquid two-phase flow and erosion calculation of butterfly valves at small opening based on DEM method

2020 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Benliang Xu ◽  
Zuchao Zhu ◽  
Zhe Lin ◽  
Dongrui Wang
Keyword(s):  
Peer Review ◽  
Two Phase Flow ◽  
Solid Particles ◽  
Phase Flow ◽  
Butterfly Valve ◽  
Two Phase ◽  
Content Type ◽  
Small Opening ◽  
Solid Liquid ◽  
The Impact

Purpose The study aims to decrease the effect of solid particles on a butterfly valve, which will cause seal failure and leakage, providing a reference for anti-wear design. Design/methodology/approach In this paper, computational fluid dynamics discrete element method (CFD-DEM) simulation was conducted to study the solid–liquid two-phase flow characteristics and erosion characteristics of a butterfly valve with a different opening. Findings Abrasion at 10% opening is affected by high-speed jets in upper and lower parts of the pipeline, where the erosion is intense. The impact of the jet on the upper part of 20% opening begins to weaken. With the top backflow vortex disappearing, the effect of lower jet is enhanced. Meanwhile, the bottom backflow vortex phenomenon is obvious, and the abrasion position moves downward. At 30% opening, the velocity is further weakened, and the circulation effect of lower flow channel is more obvious than that of the upper one. Originality/value It is the first time to use DEM to investigate the two-phase flow and erosion characteristics at a small opening of a butterfly valve, considering the effect of inter-particle collision. Therefore, this study carries on the thorough analysis and discussion. At the same opening degree, with increasing of the particle size, the abrasion of valve frontal surface increases when the size is less than 150 µm and decreases when it is greater than 150 µm. For the valve backflow surface, this boundary value becomes 200 µm. Peer review The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-07-2020-0264/

Effect of slurry concentration on erosion wear behavior of AISI 5117 steel and high-chromium white cast iron

2018 ◽  
Vol 70 (4) ◽  
pp. 628-638 ◽  
Author(s):  
Mohammed Ahmed Al-Bukhaiti ◽  
Ahmed Abouel Kasem Mohamad ◽  
Karam Mosa Emara ◽  
Shemy M. Ahmed
Keyword(s):  
Fractal Dimension ◽  
Cast Iron ◽  
Erosion Rate ◽  
Particle Concentration ◽  
White Cast Iron ◽  
Slurry Erosion ◽  
Content Type ◽  
High Chromium ◽  
Slurry Concentration ◽  
The Impact

Purpose This paper aims to investigate the influence of slurry concentration on the erosion behavior of AISI 5117 steel and high-chromium white cast iron by using a whirling-arm rig. In this study, the slurry erosion mechanism with particle concentration has been studied. Design/methodology/approach The tests were carried out with particle concentrations in the range of 1-7 Wt.%, and the impact velocity of slurry stream was 15 m/s. Silica sand with a nominal size range of 500-710 µm was used as an erodent. The study revealed that the failure mode was independent of concentration. Findings The results showed that the erosion rate decreases with the increase in particle concentration and the variation in the reduction depends on the material. It was found that the variation of fractal dimension calculated from slope of linearized power spectral density of eroded surface image for different concentrations can be used to characterize the slurry erosion intensity in a similar manner to the erosion rate. It was also found that the variation of fractal dimension versus concentration of sand has a general trend that does not depend on magnification factor. Originality/value Using the gravitational measurement and image analysis, the variation of the wear with slurry concentration has been analyzed to investigate the implicated mechanisms of erosion during the process.

Visualizing Test on the Distribution Rule of Coarse Particles in a Double Blade Pump

2019 ◽  
Author(s):  
Xianfang Wu ◽  
Xiao Tian ◽  
Minggao Tan ◽  
Houlin Liu
Keyword(s):  
Particle Concentration ◽  
Two Phase Flow ◽  
Particle Density ◽  
Particle Diameter ◽  
Phase Flow ◽  
Coarse Particles ◽  
Two Phase ◽  
Solid Liquid ◽  
Blade Pump ◽  
Flow Pump

Abstract As a typical fluid mechanics problem, pump blockage has always been a hot research topic. The obtaining of the distribution of coarse particles in the solid-liquid two-phase flow pump is the basis of improving its non-blocking performance. High-speed photography technique is applied to do visualizing test and research on the distribution of coarse particles in a double blade pump. The effects of particle concentration, particle density and particle diameter on the distribution of coarse particles in the solid-liquid two-phase flow pump at different phases are studied. Besides, the variation of hydraulic performance of the double blade pump under different parameters is also analyzed. The results show that the particles in the impeller mainly located in the vicinity of the blade pressure surface, and the distribution of the particles in each section of the volute is quite different. The great difference in particle density can result in obviously uneven distribution of particles. With the increase of particle diameter, particle density and particle concentration, the pump head and efficiency both decrease while the shaft power increase on the contrary. This research results can also provide a basis for the optimization design of solid-liquid two-phase flow pumps.

scholarly journals Numerical predictions of sand erosion in a choke valve

2018 ◽  
Vol 12 (4) ◽  
pp. 3988-4000
Author(s):  
N. H. Saeid
Keyword(s):  
Flow Rate ◽  
Pressure Difference ◽  
Erosion Rate ◽  
Rate Variation ◽  
Two Phase ◽  
Industrial Oil ◽  
Numerical Predictions ◽  
Sand Erosion ◽  
Valve Opening ◽  
Sand Flow

Two-phase turbulent flow of crude oil and sand in a choke valve is analysed in the present article using 3D computational fluid dynamics simulations. The discrete phase mathematical model is used to simulate the sand flow and its interaction with the oil flow in the system. Parametric study is done to identify the governing parameters to minimize the sand erosion in the system. The valve geometry and dimensions are taken from an industrial oil production project. The parameter considered in the present study are the percentage valve opening, flow rate of the sand and the pressure difference between the inlet and outlet pipes. The simulation results are presented to show the erosion rate variation with the valve opening, sand flow rate and the pressure difference. It is found that the erosion rate is high for small valve opening as well as large valve opening. Minimum erosion rate is found when the valve opening is between 20-30% for all the cases with various pressure differences. Locations of maximum erosion rate are predicted in the simulations.

scholarly journals Dynamic Response Analysis of Retaining Dam under the Impact of Solid-Liquid Two-Phase Debris Flow Based on the Coupled SPH-DEM-FEM Method

Geofluids ◽  
2020 ◽  
Vol 2020 ◽  
pp. 1-12
Author(s):  
Bailong Li ◽  
Changming Wang ◽  
Yanying Li ◽  
Yiao Liu ◽  
Nan Jiang ◽  
...  
Keyword(s):  
Dynamic Response ◽  
Debris Flow ◽  
Impact Force ◽  
Time History ◽  
Impact Behavior ◽  
Response Analysis ◽  
Two Phase ◽  
Fem Method ◽  
Solid Liquid ◽  
The Impact

Based on the coupled SPH-DEM-FEM numerical method, this paper analyzes the dynamic interaction of solid debris flow particle-liquid debris flow slurry-retaining dam in order to explore the dynamic response of retaining dam under the impact of the solid-liquid two-phase debris flow and delves into the process of the debris flow impact on the dam, the impact force of debris flow, and the elastic-plastic time-history characteristics of the dam under different slopes of trapezoidal grooves. The calculation results show that the coupled SPH-DEM-FEM method can vividly simulate the impact behavior of the solid-liquid two-phase debris flow on the dam, reproduce the impact, climbing, and siltation in the process of the debris flow impact; the dynamic time-history curve of the retaining dam is consistent with the law of the literature, and the result of the debris flow impact force obtained is close to that of the empirical formula. Moreover, this paper studies the impact force distribution of the debris flow impact process. The results have a certain reference value for the study of the dynamic response of the retaining dam under the impact of the solid-liquid two-phase debris flow and the engineering design of the debris flow-retaining dam.

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