Operational efficiency improvement by using logging while drilling (LWD) fluid sampling and pressure-testing device
Abstract An operator in Asia Pacific required a large sample volume from a gas reservoir for accurate non-hydrocarbon gas (NHCG) content analysis from two extended reach wells. This extended abstract highlights the use of an LWD fluid sampling and formation pressure-testing device to overcome numerous challenges, including a highly deviated wellbore, stuck pipe, oil-based mud (OBM) gas-sampling issues, and prevention of geo-chemical absorption. Application The choice to use an LWD fluid sampler was based on several factors that reduced significant risks. Due to the well’s deviated nature, the only traditional wireline fluid sampling solution would have required a pipe-conveyed logging mechanism. This would have added rig days to the project and increased the risk of stuck pipe. To prevent geo-chemical absorption, the storage tanks were manufactured with a specialised metallurgic design. This would be tested by applying a customer-requested coating to half the tanks and monitor differences in geo-chemical content. To prevent differential sticking, testing sequences would be limited to 90-minute intervals. Results, observations, and conclusions After two runs in separate wells, a total of 25 samples were acquired containing more than 19 litres of fluid. Due to the reduced invasion profile as a result of LWD technology, fluid stability was reached within the 90-minute threshold. Furthermore, results showed only 8% OBM contamination—half the amount seen in offsets from wireline produced fluid samples. Finally, due to the improved operation efficiency and the quality of the samples, the customer estimates that it saved nearly $10 million in rig costs and millions more in reduced retrofitting costs of the production facility. Significance of subject matter This extended abstract highlights a major step-change in fluid sampling technology. Operators no longer need to consider a well’s deviation in the ability to collect fluid samples. The recap of the two wells will offer additional best practices and risk mitigation techniques for future LWD sampling projects. It also adds yet another LWD technology that provides consistent wireline equivalent data.