Influence of material density & model orientation on the mechanical strength & surface morphology of FDM based 3D printed specimens

2020 ◽  
Author(s):  
Kishan Reddy Raghunath ◽  
N. Prashanth
Keyword(s):  
Surface Morphology ◽  
Mechanical Strength ◽  
Density Model ◽  
Material Density ◽  
Strength Surface ◽  
3D Printed

Specimen Collection Effect in Scanning Electron Microscopy Images

1972 ◽  
Vol 30 ◽  
pp. 448-449
Author(s):  
J. Temple Black ◽  
Jose Guerrero
Keyword(s):  
Surface Morphology ◽  
Secondary Electron Emission ◽  
Secondary Electrons ◽  
Charge Effects ◽  
Material Density ◽  
Specimen Collection ◽  
The Subject ◽  
Curved Paths ◽  
Subject Material ◽  
Microscopy Images

In the SEM, contrast in the image is the result of variations in the volume secondary electron emission and backscatter emission which reaches the detector and serves to intensity modulate the signal for the CRT's. This emission is a function of the accelerating potential, material density, chemistry, crystallography, local charge effects, surface morphology and especially the angle of the incident electron beam with the particular surface site. Aside from the influence of object inclination, the surface morphology is the most important feature In producing contrast. “Specimen collection“ is the name given the shielding of the collector by adjacent parts of the specimen, producing much image contrast. This type of contrast can occur for both secondary and backscatter electrons even though the secondary electrons take curved paths to the detector-collector.Figure 1 demonstrates, in a unique and striking fashion, the specimen collection effect. The subject material here is Armco Iron, 99.85% purity, which was spark machined.

Developments in the Field of Rapid Prototype Production

2008 ◽  
Vol 589 ◽  
pp. 421-425 ◽  
Author(s):  
Norbert Krisztián Kovács ◽  
József Gábor Kovács
Keyword(s):  
Mechanical Strength ◽  
Porous Structure ◽  
Epoxy Resin ◽  
Rapid Prototype ◽  
Post Treatment ◽  
3D Printer ◽  
Infiltration Depth ◽  
3D Printed ◽  
The Common ◽  
Polymer Engineering

Characteristics of 3D printed specimens are porous structure and low mechanical strength. Due to porous structure post treatment is possible, and in most cases infiltration with an epoxy resin, wax or cyanoacrylate material takes place. As a result of post treatment, the mechanical strength can be increased by 100%, although this is strongly influenced by the infiltration depth that depends on the porous structure and the resin viscosity. In the framework of the common research of the Department of Polymer Engineering, BME and Varinex Zrt. the applicability of a 3D printer is examined in the field of direct tool making. As the first step, the resin uptake ability of specimens prepared with a Z810 3D printer is examined.

scholarly journals Suture Fiber Reinforcement of a 3D Printed Gelatin Scaffold for Its Potential Application in Soft Tissue Engineering

2021 ◽  
Vol 22 (21) ◽  
pp. 11600
Author(s):  
Dong Jin Choi ◽  
Kyoung Choi ◽  
Sang Jun Park ◽  
Young-Jin Kim ◽  
Seok Chung ◽  
...  
Keyword(s):  
Tissue Engineering ◽  
Mechanical Strength ◽  
Physical Properties ◽  
Dimensional Stability ◽  
3D Structure ◽  
Biological Properties ◽  
Dermal Fibroblasts ◽  
3D Scaffolds ◽  
3D Printed

Gelatin has excellent biological properties, but its poor physical properties are a major obstacle to its use as a biomaterial ink. These disadvantages not only worsen the printability of gelatin biomaterial ink, but also reduce the dimensional stability of its 3D scaffolds and limit its application in the tissue engineering field. Herein, biodegradable suture fibers were added into a gelatin biomaterial ink to improve the printability, mechanical strength, and dimensional stability of the 3D printed scaffolds. The suture fiber reinforced gelatin 3D scaffolds were fabricated using the thermo-responsive properties of gelatin under optimized 3D printing conditions (−10 °C cryogenic plate, 40–80 kPa pneumatic pressure, and 9 mm/s printing speed), and were crosslinked using EDC/NHS to maintain their 3D structures. Scanning electron microscopy images revealed that the morphologies of the 3D printed scaffolds maintained their 3D structure after crosslinking. The addition of 0.5% (w/v) of suture fibers increased the printing accuracy of the 3D printed scaffolds to 97%. The suture fibers also increased the mechanical strength of the 3D printed scaffolds by up to 6-fold, and the degradation rate could be controlled by the suture fiber content. In in vitro cell studies, DNA assay results showed that human dermal fibroblasts’ proliferation rate of a 3D printed scaffold containing 0.5% suture fiber was 10% higher than that of a 3D printed scaffold without suture fibers after 14 days of culture. Interestingly, the supplement of suture fibers into gelatin biomaterial ink was able to minimize the cell-mediated contraction of the cell cultured 3D scaffolds over the cell culture period. These results show that advanced biomaterial inks can be developed by supplementing biodegradable fibers to improve the poor physical properties of natural polymer-based biomaterial inks.

Numerical analysis of mechanical properties of 3D printed aluminium components with variable core infill values

2020 ◽  
Vol 1 (103) ◽  
pp. 16-24
Author(s):  
P. Baras ◽  
J. Sawicki
Keyword(s):  
Numerical Analysis ◽  
Mechanical Strength ◽  
Reference Model ◽  
Reaction Force ◽  
Solid Material ◽  
Solid Core ◽  
Compression Tests ◽  
Element Analysis ◽  
Static Compression ◽  
3D Printed

Purpose: The purpose of this paper is to present numerical modelling results for 3D-printed aluminium components with different variable core infill values. Information published in this paper will guide engineers when designing the components with core infill regions. Design/methodology/approach: During this study 3 different core types (Gyroid, Schwarz P and Schwarz D) and different combinations of their parameters were examined numerically, using FEM by means of the software ANSYS Workbench 2019 R2. Influence of core type as well as its parameters on 3D printed components strength was studied. The “best” core type with the “best” combination of parameters was chosen. Findings: Results obtained from the numerical static compression tests distinctly showed that component strength is highly influenced by the type infill choice selected. Specifically, infill parameters and the coefficient (force reaction/volumetric percentage solid material) were investigated. Resulting total reaction force and percentage of solid material in the component were compared to the fully solid reference model. Research limitations/implications: Based on the Finite Element Analysis carried out in this work, it was found that results highlighted the optimal infill condition defined as the lowest amount of material theoretically used, whilst assuring sufficient mechanical strength. The best results were obtained by Schwarz D core type samples. Practical implications: In the case of the aviation or automotive industry, very high strength of manufactured elements along with a simultaneous reduction of their wight is extremely important. As the viability of additively manufactured parts continues to increase, traditionally manufactured components are continually being replaced with 3D-printed components. The parts produced by additive manufacturing do not have the solid core, they are rather filled with specific geometrical patterns. The reason of such operation is to save the material and, in this way, also weight. Originality/value: The conducted numerical analysis allowed to determine the most favourable parameters for optimal core infill configurations for aluminium 3D printed parts, taking into account the lowest amount of material theoretically used, whilst assuring sufficient mechanical strength.

Effects of post-curing conditions on mechanical properties of 3D printed clear dental aligners

2020 ◽  
Vol 26 (8) ◽  
pp. 1337-1344 ◽  
Author(s):  
Prashant Jindal ◽  
Mamta Juneja ◽  
Divya Bajaj ◽  
Francesco Luke Siena ◽  
Philip Breedon
Keyword(s):  
Mechanical Properties ◽  
3D Printing ◽  
Mechanical Strength ◽  
Financial Burden ◽  
Experimental Studies ◽  
Cost Savings ◽  
Time Duration ◽  
Content Type ◽  
Curing Conditions ◽  
3D Printed

Purpose 3D printing techniques have been widely used for manufacturing complex parts for various dental applications. For achieving suitable mechanical strength, post-cure processing is necessary, where the relative time duration and temperature specification also needs to be defined. The purpose of this study/paper is to assess the effects of post curing conditions and mechanical properties of 3D printed clear dental aligners Design/methodology/approach Dental long-term clear resin material has been used for 3D printing of dental aligners using a Formlabs 3D printer for direct usage on patients. Post-curing conditions have been varied, all of which have been subjected to mechanical compression loading of 1,000 N to evaluate the curing effects on the mechanical strength of the aligners. Findings The experimental studies provide significant insight into both temperatures and time durations that could provide sufficient compressive mechanical strength to the 3D printed clear dental aligners. It was observed that uncured aligners deformed plastically with large deformations under the loading conditions, whereas aligners cured between 400°C–800°C for 15–20 min deformed elastically before fragmenting into pieces after safely sustaining higher compressive loads between 495 N and 666 N. The compressive modulus ratio for cured aligners ranged between 4.46 and 5.90 as compared to uncured aligners. For shorter cure time durations and lower temperature conditions, an appropriate elevated compressive strength was also achieved. Originality/value Based on initial assessments by dental surgeons, suitable customised clear aligners can be designed, printed and cured to the desired levels based on patient’s requirements. This could result in time, energy and unit production cost savings, which ultimately would help to alleviate the financial burden placed on both the health service and their patients.

scholarly journals Zinc Doped Halloysite Cooperating with Polylactic Acid for Bone Regeneration

2020 ◽  
Author(s):  
Yangyang Luo ◽  
Ahmed Humayun ◽  
David Mills
Keyword(s):  
Surface Modification ◽  
Mechanical Strength ◽  
Polylactic Acid ◽  
Type I Collagen ◽  
Halloysite Nanotubes ◽  
Calcium Deposition ◽  
Material Surface ◽  
Type I ◽  
3D Scaffold ◽  
3D Printed

Three-dimensional (3D) printing techniques have received considerable focus in the area of bone engineering due to its precise control in the fabrication of complex structures with customizable shapes, internal and external architectures, mechanical strength, and bioactivity. In this study, we design a new composition biomaterial consisting of polylactic acid (PLA), and halloysite nanotubes (HNTs) loaded with zinc nanoparticles (PLA+H+Zn). The hydrophobic surface of the 3D printed scaffold was coated with two layers of fetal bovine serum (FBS) on the sides and one layer of NaOH in the middle. Additionally, a layer of gentamicin was coated on the outermost layer against bacterial infection. Scaffolds were cultured in standard cell culture medium without the addition of osteogenic medium. This surface modification strategy improved material hydrophilicity and enhanced cell adhesion. Pre-osteoblasts cultured on these scaffolds differentiated into osteoblasts and proceeded to produce a type I collagen matrix and subsequent calcium deposition. 3D printed scaffolds formed from this composition possessed high mechanical strength and showed an osteoinductive potential. Furthermore, the external coating of antibiotics not only preserved the previous osteogenic properties of the 3D scaffold but also significantly reduced bacterial growth. Our surface modification model enabled the fabrication of a material surface that was hydrophilic and antibacterial, simultaneously, with an osteogenic property. The designed PLA+H+Zn may be a viable candidate for the fabrication of customized bone implants.

scholarly journals Surface Modification of 3D Printed PLA/Halloysite Composite Scaffolds with Antibacterial and Osteogenic Capabilities

2020 ◽  
Vol 10 (11) ◽  
pp. 3971
Author(s):  
Yangyang Luo ◽  
Ahmed Humayun ◽  
David K. Mills
Keyword(s):  
Surface Modification ◽  
Mechanical Strength ◽  
Type I Collagen ◽  
Hydrophobic Surface ◽  
Halloysite Nanotubes ◽  
Calcium Deposition ◽  
Material Surface ◽  
Type I ◽  
3D Scaffold ◽  
3D Printed

Three-dimensional (3D) printing techniques have received considerable focus in the area of bone engineering due to its precise control in the fabrication of complex structures with customizable shapes, internal and external architectures, mechanical strength, and bioactivity. In this study, we design a new composition biomaterial consisting of polylactic acid (PLA), and halloysite nanotubes (HNTs) loaded with zinc nanoparticles (PLA+H+Zn). The hydrophobic surface of the 3D printed scaffold was coated with two layers of fetal bovine serum (FBS) on the sides and one layer of NaOH in the middle. Additionally, a layer of gentamicin was coated on the outermost layer against bacterial infection. Scaffolds were cultured in standard cell culture medium without the addition of osteogenic medium. This surface modification strategy improved material hydrophilicity and enhanced cell adhesion. Pre-osteoblasts cultured on these scaffolds differentiated into osteoblasts and proceeded to produce a type I collagen matrix and subsequent calcium deposition. The 3D printed scaffolds formed from this composition possessed high mechanical strength and showed an osteoinductive potential. Furthermore, the external coating of antibiotics not only preserved the previous osteogenic properties of the 3D scaffold but also significantly reduced bacterial growth. Our surface modification model enabled the fabrication of a material surface that was hydrophilic and antibacterial, simultaneously, with an osteogenic property. The designed PLA+H+Zn may be a viable candidate for the fabrication of customized bone implants.

Sign in / Sign up

Export Citation Format

Share Document