Modeling grain size and dislocation density effects on harmonics of the magnetic induction

2001 ◽  
Vol 89 (11) ◽  
pp. 7254-7256 ◽  
Author(s):  
M. J. Sablik ◽  
D. Stegemann ◽  
A. Krys
Author(s):  
H Jafarzadeh ◽  
K Abrinia

The microstructure evolution during recently developed severe plastic deformation method named repetitive tube expansion and shrinking of commercially pure AA1050 aluminum tubes has been studied in this paper. The behavior of the material under repetitive tube expansion and shrinking including grain size and dislocation density was simulated using the finite element method. The continuous dynamic recrystallization of AA1050 during severe plastic deformation was considered as the main grain refinement mechanism in micromechanical constitutive model. Also, the flow stress of material in macroscopic scale is related to microstructure quantities. This is in contrast to the previous approaches in finite element method simulations of severe plastic deformation methods where the microstructure parameters such as grain size were not considered at all. The grain size and dislocation density data were obtained during the simulation of the first and second half-cycles of repetitive tube expansion and shrinking, and good agreement with experimental data was observed. The finite element method simulated grain refinement behavior is consistent with the experimentally obtained results, where the rapid decrease of the grain size occurred during the first half-cycle and slowed down from the second half-cycle onwards. Calculations indicated a uniform distribution of grain size and dislocation density along the tube length but a non-uniform distribution along the tube thickness. The distribution characteristics of grain size, dislocation density, hardness, and effective plastic strain were consistent with each other.


2011 ◽  
Vol 409 ◽  
pp. 597-602
Author(s):  
Yuichi Mizuno ◽  
Kenji Okushiro ◽  
Yoshiyuki Saito

Grain boundary migration in materials under severe plastic deformation was simulated by the phase field methods. The interface energy and dislocation density on growth kinetics were simulated on systems of 2-dimensional lattice. .In inhomogeneous systems grain size distributions in simulated grain structures were binodal distributions. The classification of the solution of differential equations based on the mean-field Hillert model describing temporal evolution of the scaled grain size distribution function was in good agreement with those given by the Computer simulations. Effect of dislocation on thermodynamic stability was taken into consideration. Dislocation density distribution was calculated by a equation based on the diffusion-reaction equation.. Scaled grain size distribution was known to be affected by the dislocation.


2016 ◽  
Vol 838-839 ◽  
pp. 404-409
Author(s):  
Roman Mishnev ◽  
Iaroslava Shakhova ◽  
Andrey Belyakov ◽  
Rustam Kaibyshev

A Cu-0.87%Cr-0.06%Zr alloy was subjected to equal channel angular pressing (ECAP) at a temperature of 400 °C up to a total strain of ~ 12. This processing produced ultra-fine grained (UFG) structure with an average grain size of 0.6 μm and an average dislocation density of ~4×1014 m-2. Tensile tests were carried out in the temperature interval 450 – 650 °C at strain rates ranging from 2.8´10-4 to 0.55 s-1. The alloy exhibits superplastic behavior in the temperature interval 550 – 600 °C at strain rate over 5.5´10-3 s-1. The highest elongation-to-failure of ~300% was obtained at a temperature of 575 °C and a strain rate of 2.8´10-3 s-1 with the corresponding strain rate sensitivity of 0.32. It was shown the superplastic flow at the optimum conditions leads to limited grain growth in the gauge section. The grain size increases from 0.6 μm to 0.87 μm after testing, while dislocation density decreases insignificantly to ~1014 m-2.


2018 ◽  
Vol 7 (4) ◽  
pp. 26 ◽  
Author(s):  
Manabu Tamura

The sub-grain size, d, during steady-state dislocation creep of polycrystalline metals is theoretically formulated to be inversely proportional to the dislocation density, ρ, which is defined as the number of dislocations swept out of a sub-grain divided by the cross-sectional area of the sub-grain. This dislocation density differs from the typically observed dislocation density inside a sub-grain after unloading, ρ_ob. In the current work, the ρ_ob values inside sub-grains in steadily crept specimens of Al, Cu, Fe, Fe–Mo alloy, austenitic stainless steel, and high-Cr martensitic steel reported in the literature were used to evaluate the relation ρ_ob=ηρ. It was confirmed that η≈1 for pure metals (regardless of the type of metal) crept at high temperatures and low stresses or for long durations and η>1 for Mo-containing alloys and martensitic steel crept at low temperatures and/or high stresses. Moreover, it is suggested that the condition η>1 corresponds to a state of excess immobile dislocations inside the sub-grain. The theoretical relation d_ob (≈d)∝η∙〖ρ_ob〗^(-1), where d_ob is the observed sub-grain size, essentially differs from the well-known empirical relation d_ob∝〖ρ_ob〗^(-0.5).


2013 ◽  
Vol 423-426 ◽  
pp. 286-289 ◽  
Author(s):  
Chang Gui Pei ◽  
Pei Kang Bai ◽  
Zhang Xia Guo

Different alloy composition has a significant effect on the magnetic properties of non-oriented electrical steel . Alloy composition effected recrystallization of product through the effect of hot rolling plate grain size, then effected magnetic properties. Supposing everything other component and process remain equal, the iron loss significantly decreased and magnetic induction deterioration was not obvious with the increase of Manganese element and the grain size increases.


Metals ◽  
2020 ◽  
Vol 10 (6) ◽  
pp. 764
Author(s):  
Shuntaro Matsuyama ◽  
Enrique I. Galindo-Nava

Unified equations for the relationships among dislocation density, carbon content and grain size in ferritic, martensitic and dual-phase steels are presented. Advanced high-strength steels have been developed to meet targets of improved strength and formability in the automotive industry, where combined properties are achieved by tailoring complex microstructures. Specifically, in dual-phase (DP) steels, martensite with high strength and poor ductility reinforces steel, whereas ferrite with high ductility and low strength maintains steel’s formability. To further optimise DP steel’s performance, detailed understanding is required of how carbon content and initial microstructure affect deformation and damage in multi-phase alloys. Therefore, we derive modified versions of the Kocks–Mecking model describing the evolution of the dislocation density. The coefficient controlling dislocation generation is obtained by estimating the strain increments produced by dislocations pinning at other dislocations, solute atoms and grain boundaries; such increments are obtained by comparing the energy required to form dislocation dipoles, Cottrell atmospheres and pile-ups at grain boundaries, respectively, against the energy required for a dislocation to form and glide. Further analysis is made on how thermal activation affects the efficiency of different obstacles to pin dislocations to obtain the dislocation recovery rate. The results are validated against ferritic, martensitic and dual-phase steels showing good accuracy. The outputs are then employed to suggest optimal carbon and grain size combinations in ferrite and martensite to achieve highest uniform elongation in single- and dual-phase steels. The models are also combined with finite-element simulations to understand the effect of microstructure and composition on plastic localisation at the ferrite/martensite interface to design microstructures in dual-phase steels for improved ductility.


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