Empowering microfluidics by micro-3D printing and solution-based mineral coating

Soft Matter ◽  
2020 ◽  
Vol 16 (29) ◽  
pp. 6841-6849
Author(s):  
Hongxia Li ◽  
Aikifa Raza ◽  
Qiaoyu Ge ◽  
Jin-You Lu ◽  
TieJun Zhang

This work presents a new approach to additively fabricate functional porous microfluidic devices, by micro-3D printing and solution-based mineral coating, for energy and environmental applications.

Materials ◽  
2018 ◽  
Vol 11 (12) ◽  
pp. 2529 ◽  
Author(s):  
Gabriela Štumberger ◽  
Boštjan Vihar

We report a modification of the freeform reversible embedding of suspended hydrogels (FRESH) 3D printing method for the fabrication of freeform perfusable microfluidics inside a hydrogel matrix. Xanthan gum is deposited into a CaCl2 infused gelatine slurry to form filaments, which are consequently rinsed to produce hollow channels. This provides a simple method for rapid prototyping of microfluidic devices based on biopolymers and potentially a new approach to the construction of vascular grafts for tissue engineering.


Author(s):  
Gabriela Štumberger ◽  
Boštjan Vihar

We report a modification of the freeform reversible embedding of suspended hydrogels (FRESH) 3D printing method for the fabrication of freeform perfusable microfluidics inside a hydrogel matrix. Xanthan gum is deposited into a CaCl2 infused gelatin slurry to form filaments, which are consequently rinsed to produce hollow channels. This provides a simple method for rapid prototyping of microfluidic devices based on biopolymers and potentially a new approach to the construction of vascular grafts for tissue engineering.


Lab on a Chip ◽  
2021 ◽  
Author(s):  
Reverson Fernandes Quero ◽  
Gessica Domingos Silveira ◽  
Jose Alberto Fracassi da Silva ◽  
Dosil Pereira de Jesus

The fabrication of microfluidic devices through Fused Deposition Modeling (FDM) 3D printing has faced several challenges, mainly regarding obtaining microchannels with suitable transparency and sizes. Thus, the use of this...


2017 ◽  
Vol 242 ◽  
pp. 35-40 ◽  
Author(s):  
Gabriel Gaal ◽  
Melissa Mendes ◽  
Tiago P. de Almeida ◽  
Maria H.O. Piazzetta ◽  
Ângelo L. Gobbi ◽  
...  

Micromachines ◽  
2018 ◽  
Vol 9 (10) ◽  
pp. 523 ◽  
Author(s):  
Wei Goh ◽  
Michinao Hashimoto

Fused deposition modeling (FDM) has become an indispensable tool for 3D printing of molds used for sacrificial molding to fabricate microfluidic devices. The freedom of design of a mold is, however, restricted to the capabilities of the 3D printer and associated materials. Although FDM has been used to create a sacrificial mold made with polyvinyl alcohol (PVA) to produce 3D microchannels, microchannels with free-hanging geometries are still difficult to achieve. Herein, dual sacrificial molding was devised to fabricate microchannels with overhang or helical features in PDMS using two complementary materials. The method uses an FDM 3D printer equipped with two extruders and filaments made of high- impact polystyrene (HIPS) and PVA. HIPS was initially removed in limonene to reveal the PVA mold harboring the design of microchannels. The PVA mold was embedded in PDMS and subsequently removed in water to create microchannels with 3D geometries such as dual helices and multilayer pyramidal networks. The complementary pairing of the HIPS and PVA filaments during printing facilitated the support of suspended features of the PVA mold. The PVA mold was robust and retained the original design after the exposure to limonene. The resilience of the technique demonstrated here allows us to create microchannels with geometries not attainable with sacrificial molding with a mold printed with a single material.


Soft Matter ◽  
2020 ◽  
Vol 16 (10) ◽  
pp. 2448-2459 ◽  
Author(s):  
Mohammad Amin Raoufi ◽  
Sajad Razavi Bazaz ◽  
Hamid Niazmand ◽  
Omid Rouhi ◽  
Mohsen Asadnia ◽  
...  

A novel workflow for the fabrication of inertial microfluidic devices based on the wax 3D printing method.


2019 ◽  
Vol 297 ◽  
pp. 126609 ◽  
Author(s):  
Terry Ching ◽  
Yingying Li ◽  
Rahul Karyappa ◽  
Akihiro Ohno ◽  
Yi-Chin Toh ◽  
...  

2019 ◽  
Vol 3 (1) ◽  
pp. 26 ◽  
Author(s):  
Mohamed Mohamed ◽  
Hitendra Kumar ◽  
Zongjie Wang ◽  
Nicholas Martin ◽  
Barry Mills ◽  
...  

With the dramatic increment of complexity, more microfluidic devices require 3D structures, such as multi-depth and -layer channels. The traditional multi-step photolithography is time-consuming and labor-intensive and also requires precise alignment during the fabrication of microfluidic devices. Here, we present an inexpensive, single-step, and rapid fabrication method for multi-depth microfluidic devices using a high-resolution liquid crystal display (LCD) stereolithographic (SLA) three-dimensional (3D) printing system. With the pixel size down to 47.25 μm, the feature resolutions in the horizontal and vertical directions are 150 μm and 50 μm, respectively. The multi-depth molds were successfully printed at the same time and the multi-depth features were transferred properly to the polydimethylsiloxane (PDMS) having multi-depth channels via soft lithography. A flow-focusing droplet generator with a multi-depth channel was fabricated using the presented 3D printing method. Experimental results show that the multi-depth channel could manipulate the morphology and size of droplets, which is desired for many engineering applications. Taken together, LCD SLA 3D printing is an excellent alternative method to the multi-step photolithography for the fabrication of multi-depth microfluidic devices. Taking the advantages of its controllability, cost-effectiveness, and acceptable resolution, LCD SLA 3D printing can have a great potential to fabricate 3D microfluidic devices.


Micromachines ◽  
2018 ◽  
Vol 9 (3) ◽  
pp. 115 ◽  
Author(s):  
Frederik Kotz ◽  
Patrick Risch ◽  
Dorothea Helmer ◽  
Bastian Rapp

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