Solvent-free electrospinning of UV curable polymer microfibers

RSC Advances ◽  
2016 ◽  
Vol 6 (35) ◽  
pp. 29423-29427 ◽  
Author(s):  
Hong-Wei He ◽  
Le Wang ◽  
Xu Yan ◽  
Li-Hua Zhang ◽  
Miao Yu ◽  
...  

Solvent-free electrospinning UV curable materials into ultrathin fibers under UV light radiation and in atmosphere of N2or air.

Polymers ◽  
2021 ◽  
Vol 13 (3) ◽  
pp. 405
Author(s):  
Demei Lee ◽  
Ya-Ling Tang ◽  
Shih-Jung Liu

We report the fabrication of nanofeatured polymeric films using nanosphere lithography and ultraviolet (UV) soft-mold roller embossing and show an illuminative example of their application to solar cells. To prepare the nanofeatured template, polystyrene nanocolloids of two distinct sizes (900 and 300 nm) were overlaid on silicon substrates using a spin coater. A lab-made soft-mold roller embossing device equipped with a UV light source was adopted. A casting method was employed to replicate the nanofeatured template onto polydimethylsiloxane, which was used as the soft mold. During the embossing procedure, the roller was driven by a step motor and compressed the UV-curable resin against the glass substrate to form the nanofeatured layer, which was subsequently cured by UV radiation. Polymer films with nanoscaled features were thus obtained. The influence of distinct processing variables on the reproducibility of the nanofeatured films was explored. The empirical outcomes demonstrate that UV soft-mold roller embossing offers a simple yet potent way of producing nanofeatured films.


Author(s):  
Shriram Pillapakkam ◽  
N. A. Musunuri ◽  
P. Singh

In this paper, we present a technique for freezing monolayers of micron and sub-micron sized particles onto the surface of a flexible thin film after the self-assembly of a particle monolayer on fluid-liquid interfaces has been improved by the process we have developed where an electric field is applied in the direction normal to the interface. Particles smaller than about 10 microns do not self-assemble under the action of lateral capillary forces alone since capillary forces amongst them are small compared to Brownian forces. We have overcome this problem by applying an electric field in the direction normal to the interface which gives rise to dipoledipole and capillary forces which cause the particles to arrange in a triangular pattern. The technique involves assembling the monolayer on the interface between a UV-curable resin and another liquid by applying an electric field, and then curing the resin by applying UV light. The monolayer becomes embedded on the surface of the solidified resin film.


e-Polymers ◽  
2012 ◽  
Vol 12 (1) ◽  
Author(s):  
Jianyun He ◽  
Jinping Xiong ◽  
Bingqian Xia

AbstractOrganic-inorganic hybrid films were prepared using tetraethylorthosilicate (TEOS) oligomer and special acrylated polyester (SAP) via a UV-curing process. TEOS oligomers were prepared in the presence of water and ethanol using hydrochloric acid as the catalyst and characterized using 1H NMR, 29Si NMR and MALDI-TOF mass spectra. Special acrylated polyester was synthesized by 1,4-cyclohexane dimethanol, neopentyl glycol, 1,4-butanediol, maleic anhydride, adipic acid, and acrylic acid. Hybrid films were cured by UV light and the thermal properties, dynamic mechanical properties, and tensile properties of the hybrid films were evaluated as the function of TEOS oligomer content. The morphology of the hybrid films was examined using atomic force microscopy (AFM). The microscopy and dynamic mechanical data indicated that the hybrid films were heterogeneous materials with various inorganic particle sizes dispersed within the organic matrix. The results indicated that after incorporating the TEOS oligomer, the strength and thermal stability of the hybrid films were enhanced.


Author(s):  
Asma Ul Hosna Meem ◽  
Kyle Rudolph ◽  
Allyson Cox ◽  
Austin Andwan ◽  
Timothy Osborn ◽  
...  

Abstract Digital light processing (DLP) is an emerging vatphotopolymerization-based 3D-printing technology where full layers of photosensitive resin are irradiated and cured with projected ultraviolet (UV) light to create a three-dimensional part layer-by-layer. Recent breakthroughs in polymer chemistry have led to a growing number of UV-curable elastomeric photoresins developed exclusively for vat photopolymerization additive manufacturing (AM). Coupled with the practical manufacturing advantages of DLP AM (e.g., industry-leading print speeds and sub-micron-level print resolution), these novel elastomeric photoresins are compelling candidates for emerging applications requiring extreme flexibility, stretchability, conformability, and mechanically-tunable stiffness (e.g., soft robotic actuators and stretchable electronics). To advance the role of DLP AM in these novel and promising technological spaces, a fundamental understanding of the impact of DLP manufacturing process parameters on mechanical properties is requisite. This paper highlights our recent efforts to explore the process-property relationship for ELAST-BLK 10, a new commercially-available UV-curable elastomer for DLP AM. A full factorial design of experiments is used to investigate the effect of build orientation and layer thickness on the quasi-static tensile properties (i.e., small-strain elastic modulus, ultimate tensile strength, and elongation at fracture) of ELAST-BLK 10. Statistical results, based on a general linear model via ANOVA methods, indicate that specimens with a flat build orientation exhibit the highest elastic modulus, ultimate tensile strength, and elongation at fracture, likely due to a larger surface area that enhances crosslink density during the curing process. Several popular hyperelastic constitutive models (e.g., Mooney-Rivlin, Yeoh, and Gent) are calibrated to our quasi-static tensile data to facilitate component-level predictive analyses (e.g., finite-element modeling) of soft robotic actuators and other emerging soft-matter applications.


2008 ◽  
Vol 594 ◽  
pp. 261-272
Author(s):  
Chien Nan Chen ◽  
Sheng Jye Hwang ◽  
Huei Huang Lee ◽  
Durn Yuan Huang

In rapid prototyping (RP) technologies, curing of UV-curable photopolymers is mainly achieved by the application of laser scanning with limited fabrication speed. The dynamic masking approach can improve the fabrication speed; however, current researches and available systems cure photopolymers with visible light rather than UV light. In this research, we have attempted to develop a UV dynamic masking RP system by implementing digital micro-mirror device (DMD) from digital light processing (DLP) technology and TFT liquid crystal display (LCD) panel. A DLP projector was disassembled and the main components were then recombined to form a dynamic mask generator. Thus, this study has shown the feasibility of obtaining a UV dynamic masking RP system that may be integrated for a UV-curable material processing.


2021 ◽  
Vol 159 ◽  
pp. 106398
Author(s):  
Pengsong Li ◽  
Zhuangzhuang Chu ◽  
Yanwu Chen ◽  
Teng Yuan ◽  
Zhuohong Yang

2013 ◽  
Vol 773-774 ◽  
pp. 525-533 ◽  
Author(s):  
Chien Yao Huang ◽  
Chun Chieh Chen ◽  
Chia Rong Chang ◽  
Hsiao Yu Chou ◽  
Yu Wei Lin ◽  
...  

This study developed a precise hybrid optical lens (PHOL) that included polymer and glass materials. Although glass offers superior anti-thermal, anti-environmental, anti-scraped corrosion resistance and optical properties than polymer materials, it is difficult to fabricate glass materials. Therefore, it is difficult to obtain a high-accuracy aspheric glass lens. This paper presents the fabrication of a PHOL that combined aspheric polymer and glass bases using a glass-molding technique. The PHOL can be used to reduce aberration errors in optical systems using two materials. The PHOL maintains the advantages of glass materials, and the cost of aspheric polymer is lower than that of the aspheric glass layer. Thermosetting polymer was used as the aspheric part in this study. Compared to UV-curable polymer, thermosetting polymer has higher thermal stability, and the molds are not limited by glass materials, which must be transmissible by UV light. First, a glass sphere lens was used as a base of the PHOL. Subsequently, the ultra-precise diamond turning technique was used to fabricate the mold with an aspheric profile. During the molding process, the thermosetting polymer was formed into an aspheric layer and covered on the glass base. The PHOL of 11.2 mm in diameter was obtained using controlled cooling. Finally, the surface accuracy (PV) of the PHOL was less than 0.5μm, has been successfully fabricated in this study.


2015 ◽  
Vol 731 ◽  
pp. 588-592 ◽  
Author(s):  
Qing Kai Wang ◽  
Bei Qing Huang ◽  
Xian Fu Wei ◽  
Hao Chen Shen

UV-Curable Coatings, Have been Widely Used in Machinery, Chemical Engineering, Biology, Medicine, Electronics and so on, due to their Fast Curing, Low Curing Temperature, Low VOC Emissions and Low Energy Cost. however, the Volume Shrinkage during the Curing Process Have a Great Influence on the Performance of the Coating, which Ofen Lowering Coating Adhesive Strength and Accelerating the Aging Process of Coatings Film.The Paper Select Different Kinds of Monomers (EOEOEA, HDDA, TPGDA, NPGDA, TMPTA and EO3- TMPTA) and Light Cured Resin (free Radical Type: Polyester Acrylate Resin 5600, Polyurethane Acrylate UA VP 2396, the Pure Acrylic 6536-1,cationic Resin: Epoxy Cationic Resin Omnilance OC3005) to Prepare the UV Curing Coatings. Study on the Influence of Amount of Monomer and Polymer on Polyreaction Reaction by Using Orthogonal Experimental Design Method in Order to Choose the Monomer and Polymer that has the Least Volume Shrinkage Rate, then Develop Photocureable Coating Based on Free Radical Type and Cationic Resin above. the Results Indicate that the UV-Light Photocureable Coating Prepared by Single Functionality Monomer EOEOEA and the DPGDA that Doesn’t Have Neat Molecular Structure has the Less Volume Shrinkage Rate; however, in the Aspect of Prepolymer, the Preparation of UV-Light Photocureable Coating Based on Polyester Acrylate 5600 has the Least Volume Shrinkage Rate. Rely on the Experiment Results above, Prepare the New Kind of UV-Light Photocureable Coating that has Little Volume Shrinkage Rate.


Segmented thermoset polymeric materials properties mainly classified through its carbonyl hydrogen bonding. The addition of graphite particle loading in polymeric materials tailored the functional characteristic of the composites. Therefore, the carbonyl hydrogen bonding in the hard segments of the synthesized segmented ultraviolet (UV) curable thermoset polyurethanes-graphite (TPU-G) composites was identified. This composites based green polymer incorporated with varying graphite particles loading were prepared through slip casting method which cure upon UV light. These result in an enhancement of the carbonyl hydrogen bonding which tribute to degree of phase separation (DPS %) in the TPU-G composites ranged from 10-20%, as compared to that in the pure TPU. In addition, the spectroscopy detects the formation of carbonyl hydrogen groups within the TPU-G composites although they are prone to chain scission and undergo photo oxidation subjected to ultraviolet (UV) curing. Upon UV curing, higher graphite weight loading (TPU-G20, TPU-G25 and TPU-G30 composites), shows higher and stable DPS% value, attribute to soft segment- soft segment and hard segment- hard segment establishment. Therefore, the graphite particles dominantly absorb the incident radiation instead of thermoset polyurethane without changing its based.


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