Synthesis of zeolite Y from natural aluminosilicate minerals for fluid catalytic cracking application

2012 ◽  
Vol 14 (12) ◽  
pp. 3255 ◽  
Author(s):  
Tiesen Li ◽  
Haiyan Liu ◽  
Yu Fan ◽  
Pei Yuan ◽  
Gang Shi ◽  
...  
2014 ◽  
Vol 53 (8) ◽  
pp. 3406-3411 ◽  
Author(s):  
Junsu Jin ◽  
Chaoyun Peng ◽  
Jiujiang Wang ◽  
Hongtao Liu ◽  
Xionghou Gao ◽  
...  

ChemCatChem ◽  
2017 ◽  
Vol 9 (13) ◽  
pp. 2574-2583 ◽  
Author(s):  
Wenqian Jiao ◽  
Xuezhong Wu ◽  
Gang Li ◽  
Teng Xue ◽  
Yimeng Wang ◽  
...  

2021 ◽  
Vol 2021 ◽  
pp. 1-8
Author(s):  
Angela Mamudu ◽  
Moses Emetere ◽  
Felix Ishola ◽  
Dorcas Lawal

Exorbitant costs of fluid catalytic cracking unit (FCCU) catalysts coupled with their ever-increasing demand have led researchers to develop alternative materials from indigenous sources. In this study, the zeolite Y component of the FCCU catalyst was synthesized from palm kernel shells. Leaching was carried out with the aid of citric acid to remove impurities. The synthesis process was done using alkaline hydrothermal treatment while varying reagent concentration and reaction time. The resultant products were characterized using XRF, XRD, FTIR, BET, and SEM analysis. The XRD and XRF showed a high silicate content level, while an 85% reduction in iron oxide impurities was observed after leaching. The process carried out at a duration of 9 hours, a temperature of 80°C with a NaOH molarity strength of 2 mol/L, had the highest SiO2 and Si/Al ratio value. A spongy, porous zeolite crystal was formed with the presence of hydroxyls in its sodalite cage. All samples had a combination of types II & I adsorption isotherms, Si/Al ratio of 2–5, and specific surface area within 80–260 m2/g, which indicates the presence of intermediate mesostructured Zeolite Y catalyst. Synthesized zeolite Y showed a more significant gap in its structural formation as the addition of NaOH decreased the grain size by 14.3%. FTIR highlighted the significant functional groups present in the novel compound, which, when compared to previous works, proves its suitability.


Molecules ◽  
2021 ◽  
Vol 26 (8) ◽  
pp. 2289
Author(s):  
Haihui Fu ◽  
Yan Chen ◽  
Tingting Liu ◽  
Xuemei Zhu ◽  
Yufei Yang ◽  
...  

Fluid catalytic cracking (FCC) spent catalysts are the most common catalysts produced by the petroleum refining industry in China. The National Hazardous Waste List (2016 edition) lists FCC spent catalysts as hazardous waste, but this listing is very controversial in the petroleum refining industry. This study collects samples of waste catalysts from seven domestic catalytic cracking units without antimony-based passivation agents and identifies their hazardous characteristics. FCC spent catalysts do not have the characteristics of flammability, corrosiveness, reactivity, or infectivity. Based on our analysis of the components and production process of the FCC spent catalysts, we focused on the hazardous characteristic of toxicity. Our results show that the leaching toxicity of the heavy metal pollutants nickel, copper, lead, and zinc in the FCC spent catalyst samples did not exceed the hazardous waste identification standards. Assuming that the standards for antimony and vanadium leachate are 100 times higher than that of the surface water and groundwater environmental quality standards, the leaching concentration of antimony and vanadium in the FCC spent catalyst of the G set of installations exceeds the standard, which may affect the environmental quality of surface water or groundwater. The quantities of toxic substances in all spent FCC catalysts, except those from G2, does not exceed the standard. The acute toxicity of FCC spent catalysts in all installations does not exceed the standard. Therefore, we exclude “waste catalysts from catalytic cracking units without antimony-based passivating agent passivation nickel agent” from the “National Hazardous Waste List.”


Fuel ◽  
2021 ◽  
Vol 292 ◽  
pp. 120364
Author(s):  
Peipei Miao ◽  
Xiaolin Zhu ◽  
Yangling Guo ◽  
Jie Miao ◽  
Mengyun Yu ◽  
...  

2021 ◽  
Vol 11 (7) ◽  
pp. 3032
Author(s):  
Tuan Anh Le ◽  
Sinh Hoang Le ◽  
Thuy Ninh Nguyen ◽  
Khoa Tan Nguyen

The use of fluid catalytic cracking (FCC) by-products as aluminosilicate precursors in geopolymer binders has attracted significant interest from researchers in recent years owing to their high alumina and silica contents. Introduced in this study is the use of geopolymer concrete comprising FCC residue combined with fly ash as the requisite source of aluminosilicate. Fly ash was replaced with various FCC residue contents ranging from 0–100% by mass of binder. Results from standard testing methods showed that geopolymer concrete rheological properties such as yield stress and plastic viscosity as well as mechanical properties including compressive strength, flexural strength, and elastic modulus were affected significantly by the FCC residue content. With alkali liquid to geopolymer solid ratios (AL:GS) of 0.4 and 0.5, a reduction in compressive and flexural strength was observed in the case of geopolymer concrete with increasing FCC residue content. On the contrary, geopolymer concrete with increasing FCC residue content exhibited improved strength with an AL:GS ratio of 0.65. Relationships enabling estimation of geopolymer elastic modulus based on compressive strength were investigated. Scanning electron microscope (SEM) images and X-ray diffraction (XRD) patterns revealed that the final product from the geopolymerization process consisting of FCC residue was similar to fly ash-based geopolymer concrete. These observations highlight the potential of FCC residue as an aluminosilicate source for geopolymer products.


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