Synthetic diamond composite tooling material provides step change in aerospace

2015 ◽  
Vol 59 (6) ◽  
pp. 291-293
Author(s):  
Mark Holmes
Author(s):  
I.A. Ishutin ◽  
A.A. Chepurov ◽  
E.I. Zhimulev

In the present work, microcrystals of synthetic diamond extracted from a metal-diamond composite were investigated. A composite based on Cu and Fe was obtained by sintering at a pressure of 4 GPa and a temperature of1300 °C. The experiments were carried out using a split-sphere high-pressure apparatus BARS. The high-pressure cell was made of refractory oxides ZrO2, CaO, and MgO using a tubular graphite heater. In the composite, diamond grains were in close contact with neighboring diamonds, and the metal phase filled the interstices. The study of the diamond crystals demonstrated the appearance of newly formed micromorphological structures on the surfaces in the form of numerous cavities of irregular shape on the faces of octahedron, as well as pyramids on the faces of cube, the morphological elements of which follow the contours of the cube face of the diamond. Thus, the results of the work evidence for the processes of etching of the diamond crystals during the experiments, which is associated with the presence of metallic iron in the composite. This type of etching forms a roughly cavernous surface on the diamond crystals, which can be considered as an additional factor for improving the metal-diamond bond in copper-based composites.


1988 ◽  
Vol 121 ◽  
Author(s):  
Azar Nazeri-Eshghi ◽  
J. D. Mackenzie ◽  
J.-M. Yang

ABSTRACTUse of micron-size particles of synthetic diamond in oxide matrices prepared by sol-gel processing is explored. Alumina and borosilicate-diamond composite coatings are deposited on soda-lime microscope glass and fused silica substrates using dipping technique and thermophoresis. By varying the thermal gradient between the substrate and the solution, the quality of the films and the concentration of the particles can be controlled.


Author(s):  
Z.L. Wang ◽  
J. Bentley ◽  
R.E. Clausing ◽  
L. Heatherly ◽  
L.L. Horton

It has been found that the abrasion of diamond-on-diamond depends on the crystal orientation. For a {100} face, the friction coefficient for sliding along <011> is much higher than that along <001>. For a {111} face, the abrasion along <11> is different from that in the reverse direction <>. To interpret these effects, a microcleavage mechanism was proposed in which the {100} and {111} surfaces were assumed to be composed of square-based pyramids and trigonal protrusions, respectively. Reflection electron microscopy (REM) has been applied to image the microstructures of these diamond surfaces.{111} surfaces of synthetic diamond:The synthetic diamonds used in this study were obtained from the De Beers Company. They are in the as-grown condition with grain sizes of 0.5-1 mm without chemical treatment or mechanical polishing. By selecting a strong reflected beam in the reflection high-energy electron diffraction (RHEED) pattern, the dark-field REM image of the surface is formed (Fig. 1).


2018 ◽  
Vol 36 (2) ◽  
pp. 134-141
Author(s):  
Shi Tang ◽  
Jun Su ◽  
Taijin Lu ◽  
Yongwang Ma ◽  
Jie Ke ◽  
...  

2015 ◽  
Vol 34 (8) ◽  
pp. 702-710
Author(s):  
Yan Lan ◽  
Rong Liang ◽  
Taijin Lu ◽  
Yong Zhu ◽  
Tianyang Zhang ◽  
...  

Alloy Digest ◽  
2012 ◽  
Vol 61 (2) ◽  

Abstract SSC Invar 36 was developed for use in applications where dimensional stability is essential. It is a nickel-iron alloy with a very low coefficient of thermal expansion from cryogenic temperatures to 200 deg C (390 deg F). It is utilized in aerospace composite tooling and die applications, as well as laser components, and cryogenic components and piping: liquefied natural gas production, storage, and transportation. This datasheet provides information on composition, physical properties, and tensile properties. It also includes information on corrosion resistance as well as forming. Filing Code: Fe-158. Producer or source: Sandmeyer Steel Company. Originally published December 2011, revised February 2012.


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