scholarly journals Quantitative fractography of fatigue cracks: a new solution in 3D

2019 ◽  
Vol 23 ◽  
pp. 107-112
Author(s):  
Hynek Lauschmann ◽  
Karel Tesař ◽  
Kateřina Jiroušková
Keyword(s):  
Fatigue Cracks ◽  
Quantitative Fractography

Formation of Persistent Slip Band in Fatigued Copper Single Crystals

1982 ◽  
Vol 40 ◽  
pp. 470-471
Author(s):  
N. Y. Jin
Keyword(s):  
Volume Fraction ◽  
Fatigue Cracks ◽  
Wall Structure ◽  
Matrix Structure ◽  
Dislocation Dipole ◽  
Slip Bands ◽  
Persistent Slip Bands ◽  
The Matrix ◽  
Hard Shell ◽  
Copper Single Crystals

Localised plastic deformation in Persistent Slip Bands(PSBs) is a characteristic feature of fatigue in many materials. The dislocation structure in the PSBs contains regularly spaced dislocation dipole walls occupying a volume fraction of around 10%. The remainder of the specimen, the inactive "matrix", contains dislocation veins at a volume fraction of 50% or more. Walls and veins are both separated by regions in which the dislocation density is lower by some orders of magnitude. Since the PSBs offer favorable sites for the initiation of fatigue cracks, the formation of the PSB wall structure is of great interest. Winter has proposed that PSBs form as the result of a transformation of the matrix structure to a regular wall structure, and that the instability occurs among the broad dipoles near the center of a vein rather than in the hard shell surounding the vein as argued by Kulmann-Wilsdorf.

The Effect of Secondary Metalworking Processes on Susceptibility of Aircraft to Catastrophic Failures and Prevention Methods

2013 ◽  
Vol 58 (4) ◽  
pp. 1207-1212
Author(s):  
E.S. Dzidowski
Keyword(s):  
Dynamic Recovery ◽  
Fatigue Cracks ◽  
Shear Bands ◽  
Adiabatic Shear ◽  
Deformation Mechanisms ◽  
Processing Maps ◽  
Adiabatic Shear Bands ◽  
Flow Localization ◽  
Catastrophic Failures ◽  
Prevention Methods

Abstract The causes of plane crashes, stemming from the subcritical growth of fatigue cracks, are examined. It is found that the crashes occurred mainly because of the negligence of the defects arising in the course of secondary metalworking processes. It is shown that it is possible to prevent such damage, i.e. voids, wedge cracks, grain boundary cracks, adiabatic shear bands and flow localization, through the use of processing maps indicating the ranges in which the above defects arise and the ranges in which safe deformation mechanisms, such as deformation in dynamic recrystallization conditions, superplasticity, globularization and dynamic recovery, occur. Thanks to the use of such maps the processes can be optimized by selecting proper deformation rates and forming temperatures.

Assessment of thermal behavior of a cooling system to reduce thermal fatigue cracks in aluminum injection molds

2020 ◽  
pp. 75-86
Author(s):  
Sergio Antonio Camargo ◽  
Lauro Correa Romeiro ◽  
Carlos Alberto Mendes Moraes
Keyword(s):  
Thermal Fatigue ◽  
Cooling System ◽  
Fatigue Cracks ◽  
Cooling Water ◽  
Thermal Conditions ◽  
Thermal Gradients ◽  
Ansys Software ◽  
Cooling Systems ◽  
Thermal Fatigue Cracks ◽  
Number Of Cycles

The present article aimed to test changes in cooling water temperatures of males, present in aluminum injection molds, to reduce failures due to thermal fatigue. In order to carry out this work, cooling systems were studied, including their geometries, thermal gradients and the expected theoretical durability in relation to fatigue failure. The cooling system tests were developed with the aid of simulations in the ANSYS software and with fatigue calculations, using the method of Goodman. The study of the cooling system included its geometries, flow and temperature of this fluid. The results pointed to a significant increase in fatigue life of the mold component for the thermal conditions that were proposed, with a significant increase in the number of cycles, to happen failures due to thermal fatigue.

Fatigue crack detection method using analysis of vibration signal

2017 ◽  
Vol 1 (20) ◽  
pp. 63-74 ◽  
Author(s):  
Arkadiusz Rychlik ◽  
Krzysztof Ligier
Keyword(s):  
Crack Detection ◽  
Fatigue Cracks ◽  
Fatigue Cracking ◽  
Vibration Signal ◽  
Technical Condition ◽  
Visual Methods ◽  
Signal Characteristics ◽  
Fatigue Crack Detection ◽  
Sample Structure ◽  
Change Identification

This paper discusses the method used to identify the process involving fatigue cracking of samples on the basis of selected vibration signal characteristics. Acceleration of vibrations has been chosen as a diagnostic signal in the analysis of sample cross section. Signal characteristics in form of change in vibration amplitudes and corresponding changes in FFT spectrum have been indicated for the acceleration. The tests were performed on a designed setup, where destruction process was caused by the force of inertia of the sample. Based on the conducted tests, it was found that the demonstrated sample structure change identification method may be applied to identify the technical condition of the structure in the aspect of loss of its continuity and its properties (e.g.: mechanical and fatigue cracks). The vibration analysis results have been verified by penetration and visual methods, using a scanning electron microscope.

scholarly journals Towards a Methodology for Component Design of Metallic AM Parts Subjected to Cyclic Loading

Metals ◽  
2021 ◽  
Vol 11 (5) ◽  
pp. 709
Author(s):  
Uwe Zerbst ◽  
Mauro Madia ◽  
Giovanni Bruno ◽  
Kai Hilgenberg
Keyword(s):  
Unsolved Problem ◽  
Fatigue Cracks ◽  
Special Focus ◽  
Laser Powder Bed Fusion ◽  
Powder Bed ◽  
Lack Of Fusion ◽  
Fatigue Design ◽  
Component Design ◽  
Similar Temperature ◽  
Potential Improvement

The safe fatigue design of metallic components fabricated by additive manufacturing (AM) is still a largely unsolved problem. This is primarily due to (a) a significant inhomogeneity of the material properties across the component; (b) defects such as porosity and lack of fusion as well as pronounced surface roughness of the as-built components; and (c) residual stresses, which are very often present in the as-built parts and need to be removed by post-fabrication treatments. Such morphological and microstructural features are very different than in conventionally manufactured parts and play a much bigger role in determining the fatigue life. The above problems require specific solutions with respect to the identification of the critical (failure) sites in AM fabricated components. Moreover, the generation of representative test specimens characterized by similar temperature cycles needs to be guaranteed if one wants to reproducibly identify the critical sites and establish fatigue assessment methods taking into account the effect of defects on crack initiation and early propagation. The latter requires fracture mechanics-based approaches which, unlike common methodologies, cover the specific characteristics of so-called short fatigue cracks. This paper provides a discussion of all these aspects with special focus on components manufactured by laser powder bed fusion (L-PBF). It shows how to adapt existing solutions, identifies fields where there are still gaps, and discusses proposals for potential improvement of the damage tolerance design of L-PBF components.

scholarly journals Fatigue Crack Initiation and Propagation at High Temperature of New-Generation Bearing Steel

Metals ◽  
2020 ◽  
Vol 11 (1) ◽  
pp. 25
Author(s):  
Zhiwei Wu ◽  
Maosheng Yang ◽  
Kunyu Zhao
Keyword(s):  
Fracture Surface ◽  
Failure Mode ◽  
Electron Backscatter Diffraction ◽  
Fatigue Cracks ◽  
Fatigue Crack Initiation ◽  
Optical Microscope ◽  
Bearing Steel ◽  
Fatigue Properties ◽  
New Generation ◽  
Scanning Electron

The new generation of bearing steel has good comprehensive properties, which can satisfy most of the requirements of bearing steel in a complex environment. In the presented work, fatigue properties of 15Cr14Co12Mo5Ni2 bearing steel have been investigated by means of rotating bending fatigue tests on smooth bar specimens after carburization and heat treatment. Optical microscope, scanning electron microscopy, electron backscatter diffraction, and Image-Pro Plus software were used to analyze the fracture, microstructure, and carbides. The results suggest that the fatigue strength at room temperature and 500 °C is 1027 MPa and 585 MPa, respectively. Scanning electron micrographic observations on the fracture surface of the fatigue specimens at 500 °C show that fatigue cracks usually initiate from voids in the carburized case and oxide layer on the surface of steel. The failure mode in the carburized case is a quasi-cleavage fracture, and with the increase of crack propagation depth, the failure mode gradually changes to fatigue and creep-fatigue interaction. With the increase of the distance from the surface, the size of the martensite block decreases and the fracture surface shows great fluctuation.

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