Aluminium-boron nitride nano composite coating by friction surfacing on low carbon steel substrate – a feasibility study

2018 ◽  
Vol 5 (13) ◽  
pp. 26829-26835
Author(s):  
A.V. Sreenu
Keyword(s):  
Carbon Steel ◽  
Boron Nitride ◽  
Composite Coating ◽  
Feasibility Study ◽  
Steel Substrate ◽  
Low Carbon Steel ◽  
Low Carbon ◽  
Nano Composite ◽  
Friction Surfacing ◽  
Nano Composite Coating

Optimization of Friction Surfacing Process Parameters on Low Carbon Steel Using Taguchi Approach

2019 ◽  
Vol 969 ◽  
pp. 691-696 ◽  
Author(s):  
U. Ashok Kumar ◽  
Bharadwaj Kasi ◽  
P. Laxminarayana
Keyword(s):  
Carbon Steel ◽  
Process Parameters ◽  
Steel Substrate ◽  
Low Carbon Steel ◽  
Traverse Speed ◽  
Coating Process ◽  
Low Carbon ◽  
Friction Surfacing ◽  
D3 Tool Steel ◽  
Sem Microstructure

Friction surfacing is a solid-state coating technique process in which a mechtrode is rotated against the substrate under pressure, henceforth forming a coat on the substrate. This process not only can be used as coating process but it also provides flexibility in coating different materials as a revamp manufacturing process and it is suitable for getting excellent mechanical properties after the surfaced deposits. Bond strength is very good and these deposits are expected to serve better service life. The present work deals with mechtrode of SS-316, D3-tool steel and aa-2014 are coated on low carbon steel substrate by friction surfacing process and design of experiment were done by using taguchi L9 orthogonal array where the process parameters are mechtrode, rotational speed and traverse speed. The coating thickness, coating width and the SEM-microstructure analysis were studied.

The behaviour of AISI 4340 steel coatings on low carbon steel substrate produced by friction surfacing

2020 ◽  
Vol 399 ◽  
pp. 126170 ◽  
Author(s):  
K.H.S. Silva ◽  
P.P. Brito ◽  
I.B. Santos ◽  
M.A. Câmara ◽  
A.M. Abrão
Keyword(s):  
Carbon Steel ◽  
Steel Substrate ◽  
Low Carbon Steel ◽  
Low Carbon ◽  
Aisi 4340 Steel ◽  
Friction Surfacing ◽  
4340 Steel ◽  
Aisi 4340

Effects of Dipping Pretreatment on the Flame Deposition of Carbon Nanostructure on the Low Carbon Steel Substrate

2013 ◽  
Vol 734-737 ◽  
pp. 2269-2272
Author(s):  
Hong Mei Zhu ◽  
Shu Mei Lei ◽  
Tong Chun Kuang
Keyword(s):  
Nitric Acid ◽  
Carbon Steel ◽  
Acid Solution ◽  
Carbon Nanofibers ◽  
Carbon Nanoparticles ◽  
Steel Substrate ◽  
Low Carbon Steel ◽  
Low Carbon ◽  
Carbon Nanostructure ◽  
Flame Method

In this paper, a low carbon steel was used as the substrate to prepare the carbon nanostructural materials by the oxygen-acetylene flame method. The experimental results show that the composite products including nodular carbon nanoparticles and amorphous carbon were obtained on the substrate after a mechanical polishing pretreatment. Comparatively, the short tubular carbon nanofibers with the diameter of around 100 nm were deposited on the substrate pretreated by dipping in the concentrated nitric acid solution. The possible mechanism for the growth of such carbon nanofibers was discussed.

Morphology and Mechanical Properties of a Composite Coating by Electrostatic Dry Spray Method

2021 ◽  
Vol 886 ◽  
pp. 168-174
Author(s):  
Mohanad N. Al-Shroofy ◽  
Hanna A. Al-Kaisy ◽  
Rabab Chalaby
Keyword(s):  
Composite Coating ◽  
Steel Substrate ◽  
Low Carbon Steel ◽  
Spray Coating ◽  
Manufacturing Cost ◽  
Low Carbon ◽  
Spray Method ◽  
Coating Layers ◽  
Al Powder ◽  
Electrostatic Spray

Powder spray coating was used for many applications such as paint decoration and protection against corrosive environments. The electrostatic spray method is used to lower the manufacturing cost and the environmental effect during the production process. It is done by electrostatic device and spray gun to create a layer on the substrate to play a protective role. Different dry powders were mixed to form a composite mixture consisted of Al2O3 and SiC or ZrSiO4 with Al powder as a binder. The powders mixture was deposited by electrostatic spray technique with a high voltage of 15 kV on a low carbon steel substrate of (40 x 10 x 4) mm in dimensions. Two groups of mixtures were used to form the coating layers. Powders of Al2O3 with (20 and 40) weight percent (wt%) of SiC as the first group and (20 and 40) wt% of ZrSiO4 as the second group were used. 5 wt% of Al powder was added as a binder, and the samples were heat treated at 900 C° for 2 hours. A detailed characterization of the composite coating layers was performed using XRD, SEM, and EDX, as well as, micro-hardness measurements. The obtained surface composite layers were smooth and having good particle distribution which leads to enhance roughness values (Ra). Furthermore, the hardness increased with increasing the amount of carbide and zirconia, and the obtained layers show no presence of defects or cracks.

scholarly journals The Microstructure of Annealed Galfan Coating on Steel Substrate

2012 ◽  
Vol 57 (2) ◽  
pp. 517 ◽  
Author(s):  
M. Żelechower ◽  
J. Kliś ◽  
E. Augustyn ◽  
J. Grzonka ◽  
D. Stróż ◽  
...  
Keyword(s):  
Carbon Steel ◽  
Electron Diffraction ◽  
Steel Substrate ◽  
Low Carbon Steel ◽  
Alloy Coating ◽  
Annealed Sample ◽  
Low Carbon ◽  
Interface Area ◽  
Two Phase ◽  
Al Content

The Microstructure of AnnealedGalfanCoating on Steel SubstrateThe commercially availableGalfancoating containing 5-7wt.% of Al deposited on the low carbon steel substrate by hot dipping has been examined with respect to the microstructure of the coating/substrate interface area. The application of several experimental techniques (SEM/EDS, XRD, TEM/AEM/EDS/ED) allowed demonstrating the two-phase structure of the alloy coating in non-treated, commercially availableGalfansamples: Zn-rich pre-eutectoidηphase grains are surrounded by lamellar eutectics ofβ-Al andη-Zn. The transition layer between the alloy coating and steel substrate with the considerably higher Al content (SEM/EDS, TEM/EDS) has been found in both non-treated and annealed samples (600°C/5 minutes). Only the monoclinic FeAl3Znxphase however was revealed in the annealed sample (TEM/electron diffraction) remaining uncertain the presence of the orthorhombic Fe2Al5Znxphase, reported by several authors.

Application of the friction surfacing process in a CNC machining center: a viability assessment for producing Al-alloy coatings on low carbon steel

2018 ◽  
Vol 40 (1) ◽  
Author(s):  
Márcio Maciel da Silva ◽  
Michel Lenhago Beneducci Afonso ◽  
Stephanny Lohanny Nunes Silva ◽  
Fernanda Christina Teotonio Dias Troysi ◽  
Ítalo Bruno dos Santos ◽  
...  
Keyword(s):  
Carbon Steel ◽  
Low Carbon Steel ◽  
Cnc Machining ◽  
Al Alloy ◽  
Low Carbon ◽  
Viability Assessment ◽  
Friction Surfacing ◽  
Machining Center ◽  
Cnc Machining Center
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