Optimization of surface roughness by MOORA method in EDM by electrode prepared via selective laser sintering process

2018 ◽  
Vol 5 (9) ◽  
pp. 19019-19026 ◽  
Author(s):  
Anshuman Kumar Sahu ◽  
Siba Sankar Mahapatra ◽  
Suman Chatterjee ◽  
Joji Thomas
2018 ◽  
Vol 69 (4) ◽  
pp. 886-889
Author(s):  
Cristina Stefana Miron Borzan ◽  
Marioara Moldovan ◽  
Vlad Bocanet

Cellular adhesion on surface structures from PA 2200 made through Selective Laser Sintering (SLS) process can be improved by modifying the parts surface. In this paper, different methods for surface modification are presented. The PA 2200 samples were immersed in six different solvents. SEM images and surface roughness tests were performed in order to evaluate the surface modification both for the control group and for the tested groups. The obtained results clearly show that there is a significant difference between the roughness of the control (untreated) surface and each of the treated surfaces. Modifying by immersion, of the PA 2200 structures produced by Selective Laser Sintering process, brings original approaches concerning the use of those procedures in the increase of the surfaces quality.


2008 ◽  
Vol 594 ◽  
pp. 241-248 ◽  
Author(s):  
Fwu Hsing Liu ◽  
Yunn Shiuan Liao ◽  
Hsiu Ping Wang

The material in powder state has long been used by selective laser sintering (SLS) for making rapid prototyping (RP) parts. A new approach to fabricate smoother surface roughness RP parts of ceramic material from slurry-sate has been developed in this study. The silica slurry was successfully laser-gelling in a self-developed laser sintering equipment. In order to overcome the insufficient bonding strength between layers, a strategy is proposed to generate ceramic parts from a single line, a single layer, to multi-layers of gelled cramic in this paper. It is found that when the overlap of each single line is 25% and the over-gel between layers is 30%, stronger and more accurate dimensional parts can be obtained under a laser power of 15W, a laser scanning speed of 250 mm/s, and a layer thickness of 0.1 mm. The 55:45 wt. % of the proportion between the silica powder and silica solution results in suitable viscosity of the ceramic slurries without precipitation. Furthermore, the effects of process parameters for the dimensional accuracy and surface roughness of the gelled parts are investigated and appropriate parameters are obtained.


2018 ◽  
Vol 8 (12) ◽  
pp. 2383 ◽  
Author(s):  
Zhehan Chen ◽  
Xianhui Zong ◽  
Jing Shi ◽  
Xiaohua Zhang

Selective laser sintering (SLS) is an additive manufacturing technology that can work with a variety of metal materials, and has been widely employed in many applications. The establishment of a data correlation model through the analysis of temperature field images is a recognized research method to realize the monitoring and quality control of the SLS process. In this paper, the key features of the temperature field in the process are extracted from three levels, and the mathematical model and data structure of the key features are constructed. Feature extraction, dimensional reduction, and parameter optimization are realized based on principal component analysis (PCA) and support vector machine (SVM), and the prediction model is built and optimized. Finally, the feasibility of the proposed algorithms and model is verified by experiments.


Author(s):  
Arash Gobal ◽  
Bahram Ravani

The process of selective laser sintering (SLS) involves selective heating and fusion of powdered material using a moving laser beam. Because of its complicated manufacturing process, physical modeling of the transformation from powder to final product in the SLS process is currently a challenge. Existing simulations of transient temperatures during this process are performed either using finite-element (FE) or discrete-element (DE) methods which are either inaccurate in representing the heat-affected zone (HAZ) or computationally expensive to be practical in large-scale industrial applications. In this work, a new computational model for physical modeling of the transient temperature of the powder bed during the SLS process is developed that combines the FE and the DE methods and accounts for the dynamic changes of particle contact areas in the HAZ. The results show significant improvements in computational efficiency over traditional DE simulations while maintaining the same level of accuracy.


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