Short-term burst pressure of polyethylene pipe reinforced by winding steel wires under various temperatures

2015 ◽  
Vol 121 ◽  
pp. 163-171 ◽  
Author(s):  
Jinyang Zheng ◽  
Jun Shi ◽  
Jianfeng Shi ◽  
Sijia Zhong ◽  
Jing Rao ◽  
...  
2018 ◽  
Vol 140 (3) ◽  
Author(s):  
Jun Shi ◽  
Jianfeng Shi ◽  
Hanxin Chen ◽  
Yibin He ◽  
Qingjun Wang ◽  
...  

Polyethylene pipe reinforced by winding steel wires (PSP) is a new type of polymer–matrix composite pipe that is widely used in petroleum, chemical engineering, and water supply, etc. PSP is composed of a high-density polyethylene (HDPE) core pipe, an outer cover layer (HDPE), and a steel wire skeleton sandwiched in the middle. The steel wire skeleton is formed by crossly winding steel wires integrated with HDPE matrix by cohesive resin. In traditional models, components of PSP are considered linear elastic and the steel wire skeleton is assumed to be an orthotropic composite layer based on classical laminated plate theory. Although satisfactory results can be achieved, traditional models neglect the material nonlinearity of the steel wires and HDPE matrix, which is an important consideration to failure analysis. In this study, a new finite element model was constructed based on the actual steel wire spiral structure of PSP. The steel wires and the HDPE matrix were modeled separately and were represented by solid elements. The steel wires were not in contact with each other, and the interaction between the steel wires and the HDPE matrix was characterized by tie constraint. Experimental result of short-term burst pressure of PSP was used to validate the nonlinear model. The calculation results of the nonlinear model agreed well with the experimental result. The effects of the nonlinear material property of components on the calculation results were investigated, and the short-term mechanical responses of PSP were analyzed through the nonlinear model.


Author(s):  
Jun Shi ◽  
Jianfeng Shi ◽  
Hanxin Chen ◽  
Yibin He ◽  
Qingjun Wang ◽  
...  

Polyethylene pipe reinforced by winding steel wires (PSP) is new type of polymer-matrix composite pipe, which is widely used in petroleum, chemical engineering, and water supply, etc. PSP is composed of a thermoplastic core pipe (HDPE), an outer cover layer (HDPE), and steel wire skeleton sandwiched in the middle. The steel wire skeleton is formed by crossly winding steel wires integrated with HDPE matrix by cohesive resin. In traditional analysis models of PSP, components of PSP were considered linear elastic, and steel wire skeleton was assumed to be orthotropic composite layer based on the classical laminated plate theory. Although achieving good results in engineering applications, traditional models neglected the material nonlinearity of steel wires and HDPE matrix, which was significant to failure analysis. In the present paper, a new finite element model was constructed using commercial software ABAQUS[1], based on the actual steel wire spiral structure of PSP. Steel wires and HDPE matrix were modeled separately, which were both represented by solid elements, and the interaction between steel wires and HDPE was characterized by tie interaction. Experimental result of short-term burst pressure of PSP was used to validate the nonlinear model. Compared with the experimental result, the calculation results of the nonlinear model agreed well. Furthermore, the effect of the nonlinear material property of components on the calculation results were investigated, and the short-term mechanical responses of PSP were determined and analyzed through the nonlinear model.


2008 ◽  
Vol 9 (5) ◽  
pp. 640-647 ◽  
Author(s):  
Jin-yang Zheng ◽  
Yong-jian Gao ◽  
Xiang Li ◽  
Xiu-feng Lin ◽  
Yu-bin Lu ◽  
...  

Author(s):  
Xinyu Nie ◽  
Jianfeng Shi ◽  
Jinyang Zheng

Reinforced thermoplastic pipe (RTP), which basically consists of thermoplastic matrix and reinforced layers, has many advantages such as good flexibility, corrosion resistance and long service life. It has been used in oil and gas transportation pipeline industry for several decades, but generally has either low working pressure or small piping size which limits its application range. Recently, a new type of RTP with high design pressure of 6.9 MPa and large outside diameter of 490 mm was manufactured to substitute traditional metallic piping for long distance oil and gas transportation. In this paper, mechanical properties of such RTP, which is composed of four layers’ cross helically wound steel wires in the middle and two layers’ high density polyethylene (HDPE) inside and outside, are studied. Firstly, a multi-layer model was proposed to analyze the stress-strain relationship for the complex reinforcement structure considering the elasticity of both steel wires and HDPE. Further, an analytical procedure was developed to predict the short-term burst pressure (STBP) of high pressure RTP by taking the nonuniformity of reinforced steel wires into consideration. The practical position and nonuniformity of reinforced steel wires were measured by ultrasonic phased array technique. Then, short-term burst tests were conducted to validate the proposed model. Hoop strains at different internal pressures were measured and a good agreement with theoretical results was obtained, which verifies the effectiveness of the presented model. Finally, some differences of analytical and experimental techniques for STBP between normal RTP and RTP with large diameter and high design pressure were further discussed.


2012 ◽  
Vol 26 (6) ◽  
pp. 907-914
Author(s):  
Joonseok Park ◽  
Young-Geun Lee ◽  
Sunhee Kim ◽  
Jung-Hwan Park ◽  
Eung-Ho Kim
Keyword(s):  

Author(s):  
Cunjiang Cheng ◽  
G. E. Otto Widera

The object of this study is to determine the short-term burst pressure of metal cylinders under short-term dynamic loading conditions. The finite element method via the use of the LS-DYNA code is used to carry out the study. The influence of the geometric parameters diameter (D) and wall thickness (T) as well as loading parameters such as the dynamic pressure vs. time function is examined. Additionally, an empirical formula based on experimental data and incorporating the ultimate dynamic strength of low carbon steel is developed. Based on the agreement between the results of the finite element analyses and those of the empirical formula, it can be concluded that a properly modeled FEA analysis can be employed with sufficient accuracy to study the short-term dynamic burst pressures of metal cylinders.


Author(s):  
Jinyang Zheng ◽  
Yubin Lu ◽  
Xiang Li

A plastic pipe reinforced by cross helically wound steel wires (PSP) is a new plastic-matrix steel composite pipe with excellent performance. Its strains, critical buckling pressure, short-time burst pressure and failure modes at various temperatures were investigated. Results show that its ring stiffness is increased by 19%, critical buckling pressure by 57% and short-time burst pressure at room temperature by 129% in comparison with a comparable polyethylene pipe; it has two failure modes, ductile burst and excessive deformation, and their transition temperature is about 45°C; radial expansion rate of the PSP due to internal pressure only exerting in the radial direction is much larger than that of enclosed PSP.


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