Localization of plastic deformation in high-speed shock deformation of aluminum and AMg6 alloy

1987 ◽  
Vol 19 (3) ◽  
pp. 384-390 ◽  
Author(s):  
V. V. Astanin ◽  
G. N. Nadezhdin ◽  
Yu. N. Petrov ◽  
V. L. Svechnikov ◽  
G. V. Stepanov
Author(s):  
Ludmila I. Kveglis ◽  
Timur V. Fadeev ◽  
Fedor M. Noskov ◽  
Mihail B. Leskov ◽  
Riza B. Abylkalykova

The structural-phase state in the zone of localization of plastic deformation of the titanium-aluminum composite subjected to high-speed shock load was studied. A sinusoidal nature of the deformation of the boundary of the composite layers beyond the shear strain band, indicating the localization of plastic deformation waves in the stress concentration zone, is revealed. It is shown that the main phase forming in the zone of localization of plastic deformation is the atomically ordered metastable phase Al3Ti, with the structure Pm3m


Author(s):  
Sampsa Vili Antero Laakso ◽  
Ugur Aydin ◽  
Peter Krajnik

AbstractOne of the most dominant manufacturing methods in the production of electromechanical devices from sheet metal is punching. In punching, the material undergoes plastic deformation and finally fracture. Punching of an electrical steel sheet causes plastic deformation on the edges of the part, which affects the magnetic properties of the material, i.e., increases iron losses in the material, which in turn has a negative effect on the performance of the electromagnetic devices in the final product. Therefore, punching-induced iron losses decrease the energy efficiency of the device. FEM simulations of punching have shown significantly increased plastic deformation on the workpiece edges with increasing tool wear. In order to identify the critical tool wear, after which the iron losses have increased beyond acceptable limits, the simulation results must be verified with experimental methods. The acceptable limits are pushed further in the standards by the International Electrotechnical Commission (IEC). The new standard (IEC TS 60034-30-2:2016) has much stricter limits regarding the energy efficiency of electromechanical machines, with an IE5 class efficiency that exceeds the previous IE4 class (IEC 60034-30-1:2014) requirements by 30%. The simulations are done using Scientific Forming Technologies Corporation Deform, a finite element software for material processing simulations. The electrical steel used is M400-50A, and the tool material is Vanadis 23, a powder-based high-speed steel. Vanadis 23 is a high alloyed powder metallurgical high-speed steel with a high abrasive wear resistance and a high compressive strength. It is suitable for cold work processing like punching. In the existing literature, FEM simulations and experimental methods have been incorporated for investigating the edge deformation properties of sheared surfaces, but there is a research gap in verifying the simulation results with the experimental methods. In this paper, FEM simulation of the punching process is verified using an electrical steel sheet from real production environment and measuring the deformation of the edges using microhardness measurements. The simulations show high plastic deformation 50 μm into the workpiece edge, a result that is shown to be in good agreement with the experimental results.


Author(s):  
V.G. Petushkov ◽  
M.I. Zotov ◽  
L.D. Dobrushin

Joining of metals in explosive welding takes place as a result of their plastic deformation during a high speed collision and is usually accompanied by typical formation of waves at the interface. In welding aluminium, the weld boundary can also be straight if the speed of the contact point is νc is ≤ 1900 m/s. These welding conditions make it possible to prevent melting of the metal at the interface and increase at the same time its corrosion resistance. In this article, the effect of the dynamic collision angle on the special features of plastic flow of the metal in the vicinity of the contact boundary in welding sheets of AS5 aluminium is described.


Materials ◽  
2021 ◽  
Vol 14 (16) ◽  
pp. 4621
Author(s):  
Carmela Gurau ◽  
Gheorghe Gurau ◽  
Felicia Tolea ◽  
Bogdan Popescu ◽  
Mihaela Banu ◽  
...  

This work focuses on the temperature evolution of the martensitic phase ε (hexagonal close packed) induced by the severe plastic deformation via High Speed High Pressure Torsion method in Fe57Mn27Si11Cr5 (at %) alloy. The iron rich alloy crystalline structure, magnetic and transport properties were investigated on samples subjected to room temperature High Speed High Pressure Torsion incorporating 1.86 degree of deformation and also hot-compression. Thermo-resistivity as well as thermomagnetic measurements indicate an antiferromagnetic behavior with the Néel temperature (TN) around 244 K, directly related to the austenitic γ-phase. The sudden increase of the resistivity on cooling below the Néel temperature can be explained by an increased phonon-electron interaction. In-situ magnetic and electric transport measurements up to 900 K are equivalent to thermal treatments and lead to the appearance of the bcc-ferrite-like type phase, to the detriment of the ε(hcp) martensite and the γ (fcc) austenite phases.


2020 ◽  
Vol 90 (3) ◽  
pp. 434
Author(s):  
А.Н. Ищенко ◽  
С.А. Афанасьева ◽  
Н.Н. Белов ◽  
В.В. Буркин ◽  
С.В. Галсанов ◽  
...  

In this work, computational and experimental studies of the process of destruction of composite firing pin of porous alloy tungsten+nickel+iron+cobalt with 10 % content of titanium tungsten carbide at high-speed collision with steel barriers. It is shown that at ballistic tests with the broad range of speeds, significant exceeding of penetration of these firing pins in steel barriers in comparison with a mass-dimensional analog of the W-Ni-Fe-90 alloy. Based on the analysis of the crater morphology and structure of the striker fragments after penetration into the barrier, the assumption of implementation of the self-sharpenings mode of the firing pin, by means of localization of plastic deformation is made that leads to decrease in the effective area of interaction and increase in depth of penetration. Modification of a mathematical model of a porous ideal elasto-plastic solid with complex structure for the description of destruction with a possibility of accounting of the adiabatic shift mechanism in the course of interaction of the firing pin and a barrier is carried out.


2020 ◽  
Vol 62 (11) ◽  
pp. 1769
Author(s):  
С.А. Атрошенко ◽  
А.Ю. Григорьев ◽  
Г.Г. Савенков

Abstract. The article is devoted to the study of the behavior of a titanium alloy under conditions of high-speed penetration at a speed of approximately 2.0 km / s. It is shown that in the target during penetration, three penetration zones are observed that differ in the mechanisms of plastic deformation and fracture.


2010 ◽  
Vol 132 (4) ◽  
Author(s):  
A. Ananthanarayanan ◽  
S. K. Gupta ◽  
H. A. Bruck

In-mold assembly can be used to create mesoscale articulating polymeric joints that enable the miniaturization of devices, reduction in production costs, and increase in throughput. One of the major challenges in miniaturizing devices using the in-mold assembly is to develop appropriate characterization techniques and modeling approaches for the interaction between polymer melt flow fronts and premolded components. When a high speed, high temperature second stage melt comes in contact with a premolded mesoscale component that has similar melting temperatures, the premolded component can experience a significant plastic deformation due to the thermal softening and the force associated with impingement of the melt flow front. In our previous work, we developed methods to inhibit the plastic deformation by supporting the ends of the mesoscale premolded components. In this paper, we present an alternative strategy for controlling premolded component deformations. This involves a mesoscale in-mold assembly strategy that has a multigate mold design for bidirectional filling. This strategy permits in-mold assembly using polymers with comparable melting points. This paper demonstrates the technical feasibility of manufacturing in-mold-assembled mesoscale revolute joints using this bidirectional filling strategy. An experimental technique was developed for characterizing the transient impact force of the melt flow front on premolded components inside of a mold. The experimental data were used to validate a new computational model for predicting the effects of the melt flow front position in order to minimize the plastic deformation of premolded component using the bidirectional filling strategy. This paper also investigates the effects of the flow front position on the force applied on the premolded component and its corresponding plastic deformation.


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