Corrosion resistant materials used in copper concentrate barrel dryers

1990 ◽  
Vol 26 (6) ◽  
pp. 312-314
Author(s):  
I. G. Volikova ◽  
E. L. Rodicheva
Author(s):  
G.A. Blann ◽  
M. Hoffmann

Abstract Thermally sprayed coatings are applied to various substrates for the purpose of providing a wear-resistant, corrosion-resistant, or heat barrier surface. The materials used to coat a substrate will vary in hardness with respect to each other and with respect to the substrate. Denser coatings produce more reliable hardness data than less dense coatings due to the absence of pores and other inconsistencies in the coating. Variations in coatings will cause preparation problems such as pullout, edge rounding, or coating-to-substrate relief which effects the reliability of hardness determinations. The repeatability of hardness data is directly related to the density of the coating. This paper deals with the effect of coating characteristics (density) on the reliability of manual and automated hardness measurements.


2021 ◽  
pp. 1-8
Author(s):  
Andreas Teigland ◽  
Sigbjørn Sangesland ◽  
Stein Dale ◽  
Bjørn Brechan

Summary Casing wear is the process of progressive loss of wall thickness owing to relative motion between the drillstring and casing. The amount of casing wear depends on conditions, such as the downhole forces, the accumulated time of contact between drillstring and casing, and the materials used. This process is complex and involves abrasive, adhesive, and corrosive wear mechanisms that are difficult to predict. To deal with the complexity of the conditions, a simple but effective wear model is used in the industry to estimate tubular wear in drilling and intervention operations. The model is based on abrasive and adhesive wear, and the effects of corrosion are not considered. In addition, an empirical part of the model known as the correction factor is based exclusively on experimental carbon-steel test data. Tubulars made of corrosion-resistant alloys (CRAs) are known to exhibit abnormal wear characteristics. A series of experiments has been designed and performed to investigate the wear characteristics of CRAs. These experiments resulted in excessive wear factors for the CRA casing samples, demonstrating their susceptibility to wear. This study finds that omitting the correction factor from the calculation procedure can greatly improve wear estimates for some CRAs. Removing the correction factor results in a linear wear-work relationship that reflects the actual wear trends from test results. However, further studies are needed to confirm correction factors and more accurate wear calculation procedures for CRA tubulars in general.


Author(s):  
Stephen R. Sharp ◽  
Jason Provines ◽  
Audrey K. Moruza ◽  
William F. Via ◽  
Keith N. Harrop

This study documents the construction of the Waynesboro Route 340 Bridge with low-maintenance corrosion resistant steel girders, cross-frames, and stainless steel bolts. This includes documenting the fabrication of the ASTM A1010 steel plate, girder and secondary members, erecting the girders, and completion of the construction process. The types of stainless steel materials used to fabricate the girders are reported with a comparison to traditional materials. Information on the material properties was documented. Cost analysis was performed and guidance was provided to the Virginia Department of Transportation (VDOT) about how this type of plate girder will benefit the DOT. Overall, the design, fabrication, and construction of the A1010 steel girder Route 340 bridge was a success. This is the first bridge in the United States to use A1010 haunched girders, completely stainless steel bolted splices, and A1010 cross frames. To that end, it was concluded that a conventional steel bridge fabricator can successfully fabricate an A1010 steel bridge. Through detailed testing of the stainless steel bolts, it was also shown that acceptable utilization of stainless steel structural connections can be achieved. VDOT was also able to successfully demonstrate fabrication of A1010 steel cross frames utilizing bent plate shapes. It is recommended to continue to evaluate improved welding processes for the A1010 base metal and to consider the use of A1010 as a repair material for in-service structures located in corrosive macro-environments, such as near saltwater or industrial sites, or those which contain aggressive micro-environments such as steel beam ends under joints.


2014 ◽  
Vol 10 (10) ◽  
pp. 3236-3242
Author(s):  
Leonid Skatkov ◽  
L. Lyashok ◽  
V. Gomozov ◽  
I. Tokareva ◽  
Boris Bayrachniy ◽  
...  

The paper presents the results of study of synthesis of metal oxide coatings on porous materials used in implant surgery (stainless steel 12X18H9T, titanium alloy and high-purity niobium VT5). It is shown the prospects of electrochemical anodizing method for the purpose of formation of porous, corrosion-resistant and biologically inert coatings, which significantly improve morphological structure of materials.


Author(s):  
J. Temple Black

Tool materials used in ultramicrotomy are glass, developed by Latta and Hartmann (1) and diamond, introduced by Fernandez-Moran (2). While diamonds produce more good sections per knife edge than glass, they are expensive; require careful mounting and handling; and are time consuming to clean before and after usage, purchase from vendors (3-6 months waiting time), and regrind. Glass offers an easily accessible, inexpensive material ($0.04 per knife) with very high compressive strength (3) that can be employed in microtomy of metals (4) as well as biological materials. When the orthogonal machining process is being studied, glass offers additional advantages. Sections of metal or plastic can be dried down on the rake face, coated with Au-Pd, and examined directly in the SEM with no additional handling (5). Figure 1 shows aluminum chips microtomed with a 75° glass knife at a cutting speed of 1 mm/sec with a depth of cut of 1000 Å lying on the rake face of the knife.


Author(s):  
W. R. Duff ◽  
L. E. Thomas ◽  
R. M. Fisher ◽  
S. V. Radcliffe

Successful retrieval of the television camera and other components from the Surveyor III spacecraft by the Apollo 12 astronauts has provided a unique opportunity to study the effects of a known and relatively extensive exposure to the lunar environment. Microstructural effects including those produced by micro-meteorite impact, radiation damage (by both the solar wind and cosmic rays) and solar heating might be expected in the materials used to fabricate the spacecraft. Samples received were in the form of 1 cm2 of painted unpainted aluminum alloy sheet from the top of the camera visor (JPL Code 933) and the sides (935,936) and bottom (934) of the lower camera shroud. They were prepared for transmission electron microscopy by first hand-grinding with abrasive paper to a thickness of 0.006". The edges were lacquered and the sample electropolished in 10% perchloric methanol using the “window” method, to a thickness of ~0.001". Final thinning was accomplished by polishing 3 mm punched disks in an acetic-phosphoric-nitric acid solution.


Author(s):  
R. E. Herfert ◽  
N. T. McDevitt

Durability of adhesive bonded joints in moisture and salt spray environments is essential to USAF aircraft. Structural bonding technology for aerospace applications has depended for many years on the preparation of aluminum surfaces by a sulfuric acid/sodium dichromate (FPL etch) treatment. Recently, specific thin film anodizing techniques, phosphoric acid, and chromic acid anodizing have been developed which not only provide good initial bond strengths but vastly improved environmental durability. These thin anodic films are in contrast to the commonly used thick anodic films such as the sulfuric acid or "hard" sulfuric acid anodic films which are highly corrosion resistant in themselves, but which do not provide good initial bond strengths, particularly in low temperature peel.The objective of this study was to determine the characteristics of anodic films on aluminum alloys that make them corrosion resistant. The chemical composition, physical morphology and structure, and mechanical properties of the thin oxide films were to be defined and correlated with the environmental stability of these surfaces in humidity and salt spray. It is anticipated that anodic film characteristics and corrosion resistance will vary with the anodizing processing conditions.


Author(s):  
J. Petermann ◽  
G. Broza ◽  
U. Rieck ◽  
A. Jaballah ◽  
A. Kawaguchi

Oriented overgrowth of polymer materials onto ionic crystals is well known and recently it was demonstrated that this epitaxial crystallisation can also occur in polymer/polymer systems, under certain conditions. The morphologies and the resulting physical properties of such systems will be presented, especially the influence of epitaxial interfaces on the adhesion of polymer laminates and the mechanical properties of epitaxially crystallized sandwiched layers.Materials used were polyethylene, PE, Lupolen 6021 DX (HDPE) and 1810 D (LDPE) from BASF AG; polypropylene, PP, (PPN) provided by Höchst AG and polybutene-1, PB-1, Vestolen BT from Chemische Werke Hüls. Thin oriented films were prepared according to the method of Petermann and Gohil, by winding up two different polymer films from two separately heated glass-plates simultaneously with the help of a motor driven cylinder. One double layer was used for TEM investigations, while about 1000 sandwiched layers were taken for mechanical tests.


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