Mechanical, machining and corrosion properties of Al5083‐carbon nanotubes composite produced by friction stir processing

2021 ◽  
Vol 52 (5) ◽  
pp. 520-528
Author(s):  
G.V.N.B. Prabhakar ◽  
L. Dumpala ◽  
N. Ravikumar
Keyword(s):  
Carbon Nanotubes ◽  
Friction Stir Processing ◽  
Corrosion Properties ◽  
Friction Stir ◽  
Mechanical Machining

A Novel Way to Fabricate Carbon Nanotubes Reinforced Copper Matrix Composites by Friction Stir Processing

2011 ◽  
Vol 391-392 ◽  
pp. 524-529 ◽  
Author(s):  
Wen Liang Chen ◽  
Chun Ping Huang ◽  
Li Ming Ke
Keyword(s):  
Carbon Nanotubes ◽  
Grain Size ◽  
Friction Stir Processing ◽  
Copper Matrix ◽  
Parent Material ◽  
Experimental Results ◽  
Matrix Composites ◽  
Small Decrease ◽  
Copper Matrix Composites ◽  
Friction Stir

Carbon nanotubes(CNTs) reinforced copper matrix composites were successfully produced by Friction Stir Processing (FSP). The effect of applying multiple FSP passes on the forming of composites was studied, the microstructure, microhardness and conductivity of the good forming composite were analyzed. The experimental results showed that CNTs uniformly distributed and good forming composite can be obtained by three FSP passes. Compared to the parent material, the grain size of the composite has significantly refined, and the microhardness of the composite has also greatly improved, but the conductivity of the composite has a small decrease.

scholarly journals Effect of Friction Stir Processing on Microstructural, Mechanical, and Corrosion Properties of Al-Si12 Additive Manufactured Components

Metals ◽  
2020 ◽  
Vol 10 (1) ◽  
pp. 85 ◽  
Author(s):  
Ghazal Moeini ◽  
Seyed Vahid Sajadifar ◽  
Tom Engler ◽  
Ben Heider ◽  
Thomas Niendorf ◽  
...  
Keyword(s):  
Surface Roughness ◽  
Surface Quality ◽  
Corrosion Behavior ◽  
Friction Stir Processing ◽  
Micro Hardness ◽  
Corrosion Properties ◽  
Microstructural Investigation ◽  
Friction Stir ◽  
Size Refinement ◽  
Hardness Values

Additive manufacturing (AM) is an advanced manufacturing process that provides the opportunity to build geometrically complex and highly individualized lightweight structures. Despite its many advantages, additively manufactured components suffer from poor surface quality. To locally improve the surface quality and homogenize the microstructure, friction stir processing (FSP) technique was applied on Al-Si12 components produced by selective laser melting (SLM) using two different working media. The effect of FSP on the microstructural evolution, mechanical properties, and corrosion resistance of SLM samples was investigated. Microstructural investigation showed a considerable grain refinement in the friction stirred area, which is due to the severe plastic deformation and dynamic recrystallization of the material in the stir zone. Micro-hardness measurements revealed that the micro-hardness values of samples treated using FSP are much lower compared to SLM components in the as-built condition. This reduction of hardness values in samples treated with FSP can be explained by the dissolution of the very fine Si-phase network, being characteristic for SLM samples, during FSP. Surface topography also demonstrated that the FSP results in the reduction of surface roughness and increases the homogeneity of the SLM microstructure. Decreased surface roughness and grain size refinement in combination with the dissolved Si-phase network of the FSP treated material result in considerable changes in corrosion behavior. This work addresses the corrosion properties of surface treated additive manufactured Al-Si12 by establishing adequate microstructure-property relationships. The corrosion behavior of SLM-manufactured Al-Si12 alloys is shown to be improved by FSP-modification of the surfaces.

Microstructures and Properties of Biological Mg-Zn-Y-Nd Alloy by Friction Stir Processing

2013 ◽  
Vol 745-746 ◽  
pp. 33-38 ◽  
Author(s):  
Shi Jie Zhu ◽  
Li Guo Wang ◽  
Jin Jin ◽  
Jing Wang ◽  
Yu Feng Sun ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Friction Stir Processing ◽  
Cast Alloy ◽  
Corrosion Current ◽  
Stir Zone ◽  
Grain Structure ◽  
Second Phase ◽  
Uniform Corrosion ◽  
Corrosion Properties ◽  
Friction Stir

In order to improve the mechanical properties and processing performance of the Mg alloys, and to prevent magnesium alloy from non-uniform corrosion and too fast degradation in the degradation process, the biological medical Mg-Zn-Y-Nd alloy was modified by the friction stir processing (FSP) technique in this paper. The microstructural evolution and phase constitute of the stir zone of Mg-Zn-Y-Nd alloy were investigated, the microhardness and the corrosion properties of the alloy after FSP process was studied. The results showed that the FSP parameters had significant influence on the stir zone and thermo-mechanically affected zone. The stir zone experienced severe plastic deformation and complete dynamic recrystallization after FSP. The stir zone consists of fine equiaxed recystallized grains, and thermo-mechanically affected zone (TMAZ) has deformed grain structure. The second phase distributed along grain boundaries in as-cast state was broken during the FSP and transformed into fine, uniform and dispersed particles in the grains. After FSP, the size of grains was reduced from 50μm (as-cast alloy) to 1-2μm. However, the second phase constitution didnt change. The alloy obtained good comprehensive mechanical properties after FSP. The microhardness of alloy after FSP increased from 39HV (as-cast alloy) to 64HV(FSPed alloy). The results of electrochemical tests in simulated body fluid showed that the corrosion potential of FSP alloy increased and corrosion current density decreased, which confirmed the uniform corrosion of FSPed alloy.

scholarly journals Mg/ZrO2 Metal Matrix Nanocomposites Fabricated by Friction Stir Processing: Microstructure, Mechanical Properties, and Corrosion Behavior

2021 ◽  
Vol 9 ◽  
Author(s):  
Ke Qiao ◽  
Ting Zhang ◽  
Kuaishe Wang ◽  
Shengnan Yuan ◽  
Shengyi Zhang ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Electron Microscope ◽  
Grain Refinement ◽  
Friction Stir Processing ◽  
Biological Properties ◽  
Mg Alloy ◽  
Corrosion Properties ◽  
Metal Matrix Nanocomposites ◽  
Friction Stir ◽  
Average Grain Size

Magnesium (Mg) and its alloys have attached more and more attention because of their potential as a new type of biodegradable metal materials. In this work, AZ31/ZrO2 nanocomposites with good uniformity were prepared successfully by friction stir processing (FSP). The scanning electron microscope (SEM) and transmission electron microscope (TEM) were used to characterize the microstructure of the composites. The mechanical properties, electrochemical corrosion properties and biological properties were evaluated. In addition, the effect of reinforced particles (ZrO2) on the microstructure and properties of the composite was studied comparing with FSP AZ31 Mg alloy. The results show that compared with the base metal (BM), the AZ31/ZrO2 composite material achieves homogenization, densification, and grain refinement after FSP. The combination of dynamic recrystallization and ZrO2 particles leads to grain refinement of Mg alloy, and the average grain size of AZ31/ZrO2 composites is 3.2 μm. After FSP, the c-axis of grain is deflected under the compression stress of shoulder and the shear stress of pin. The ultimate tensile strength (UTS) and yield strength (YS) of BM were 283 and 137 MPa, respectively, the UTS and YS of AZ31/ZrO2 composites were 427 and 217 MPa, respectively. The grain refinement and Orowan strengthening are the major strengthening mechanisms. Moreover, the corrosion resistance in simulated body fluid of Mg alloy is improved by grain refinement and the barrier effect of ZrO2.

Simulation and experimental investigation of multi-walled carbon nanotubes/aluminum composite fabrication using friction stir processing

2021 ◽  
pp. 095440892110340
Author(s):  
Mostafa Akbari ◽  
Parviz Asadi
Keyword(s):  
Carbon Nanotubes ◽  
Wear Resistance ◽  
Friction Stir Processing ◽  
Particle Distribution ◽  
Base Alloy ◽  
Stir Zone ◽  
Friction Stir ◽  
Uniform Dispersion ◽  
Multi Walled Carbon Nanotubes ◽  
Walled Carbon Nanotubes

Multi-walled carbon nanotube/aluminum composites are fabricated on Al–Si cast alloy employing friction stir processing. First, the microstructure of the stir zone, as well as the effect of process parameters on the size of silicon particles, is investigated. Then, the process is numerically simulated using a thermo-mechanically coupled three-dimensional finite element method model. Material flow, as the primary reason for the dispersion of reinforcing particles, is considered in the numerical model, and proper conditions to obtain a uniform dispersion of multi-walled carbon nanotubes are determined. Scanning electron microscope analysis is carried out to consider the particle distribution in the texture of the stir zone. The results show that the particle distribution improves significantly by changing the tool rotation direction between the friction stir processing passes. The hardness test is accomplished on the cross-section of the friction stir processed specimens, and finally, the wear test is performed to compare the wear resistance of the composites with the base alloy. The results show that the wear resistance and hardness of the produced composites are considerably enhanced compared to the base alloy.

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