scholarly journals Flame retardant investigations on carbon fibre‐reinforced polyurethane resin parts for aircraft applications produced by wet compression moulding

2021 ◽  
Author(s):  
Felix Behnisch ◽  
Carl‐Christoph Höhne ◽  
Lukas Manas ◽  
Philipp Rosenberg ◽  
Frank Henning
Author(s):  
J Li ◽  
L Q Zhang

The main objective of this article is to develop a high wear resistance carbon fibre (CF)-reinforced polyether ether ketone composite with the addition of multi-wall carbon nano-tubes (MWCNT). These compounds were well mixed in a Haake batch mixer and compounded polymers were fabricated into sheets of known thickness by compression moulding. Samples were tested for wear resistance with respect to different concentrations of fillers. Wear resistance of a composite with 20 wt% of CF increases when MWCNT was introduced. The worn surface features have been examined using a scanning electron microscope (SEM). Photomicrographs of the worn surfaces revealed higher wear resistance with the addition of carbon nanotubes. Also better interfacial adhesion between carbon and vinyl ester in a carbon-reinforced vinyl ester composite was observed.


2015 ◽  
Vol 813-814 ◽  
pp. 505-510 ◽  
Author(s):  
T. Rajmohan ◽  
K. Mohan ◽  
Venkatraman Mahalingam ◽  
Satendra Kumar Bajpai

Carbon fibre reinforced plastic (CFRP) composite materials has unique mechanical and functional properties due to the combination of its constituent materials that possesses desirable properties. The present paper focuses on analysis of surface roughness in drilling of fly ash filled carbon fibre reinforced composites produced through compression moulding route. Experiments are conducted on a radial drilling machine using Taguchi’s experimental design. Drilling test is carried out using coated HSS drill of 6 and 10 mm diameter. The effect of drill diameter, wt % of fly ash, spindle speed and the feed rate are investigated on surface roughness. The relative significance of the various parameters has been found using ANOVA.


2015 ◽  
Vol 813-814 ◽  
pp. 322-331 ◽  
Author(s):  
T. Rajmohan ◽  
Srinivasan Sridhar ◽  
Vedula Ganesh ◽  
R. Sathiamitthran

The carbon fibre reinforced composites are one such class of materials finding widespread application owing to their superior mechanical and chemical properties. The addition of fillers has further increased their application spectrum. The present paper focuses on the multiple performances analysis in machining characteristics of drilling carbon fibre reinforced Composites produced through compression moulding route. Experiments are conducted on a radial drilling machine using L16orthogonal array. Drilling test is carried out using coated HSS drill of 6 and 10 mm diameter. The effect of drill diameter, wt % of fly ash,spindle speed and the feed rate has been investigated on the thrust force and delamination. After conducting experiment, mathematical models have been developed to fit the output responses using Response surface methodology and drilling parameters have been optimized using Desirability based approach. This methodology deals with the development of modelling equations for each response.The relative significance of the various parameters has been found using ANOVA.


Author(s):  
Christian T. Poppe ◽  
Constantin Krauß ◽  
Fabian Albrecht ◽  
Luise Kärger

2016 ◽  
Vol 7 (5) ◽  
pp. 630-644 ◽  
Author(s):  
Martin Kadlec ◽  
Robin Hron ◽  
Liberata Guadagno

Purpose The purpose of this paper is to present the mechanical and morphological characterization of new multifunctional carbon fibre-reinforced composites (CFRCs) that are able to overcome two of the main drawbacks of aeronautical composite materials: reduced electrical conductivity and poor flame resistance. Multiwall carbon nanotubes and glycidyl POSS (GPOSS) were used to simultaneously enhance electrical conductivity and flame resistance. The effect of these two combined components on the mechanical and morphological properties of the manufactured CFRCs was analysed. Design/methodology/approach This paper describes the mechanical test results obtained for interlaminar shear strength, three-point bending, and tensile and fracture toughness in mode I tests. Carbon fibre-reinforced epoxy resin plates were manufactured in two series with blank resin and CNT+flame retardant GPOSS-enhanced resin. Findings The mechanical properties were decreased by no more than 10 per cent by combined influence of CNTs and GPOSS. Agglomerates of CNTs were observed using scanning electron microscopy. The agglomerates were large enough to be visible to the naked eye as black spots on the delaminated fracture surface. The decrease of the mechanical properties could be caused by these agglomerates or by a changed fibre volume content that was affected by the difficult infusion procedure due to high resin viscosity. Originality/value If we consider the benefit of CNTs as a nanofiller to increase electrical conductivity and the GPOSS as a component to increase the flame resistance of the resin, the decrease of strength seems to be insignificant.


2017 ◽  
Vol 31 (11) ◽  
pp. 1483-1496
Author(s):  
Ziyang Wang ◽  
Yunhai Ma ◽  
Li Guo ◽  
Jin Tong

Ultra-high-molecular-weight polyethylene (UHMWPE) reinforced with carbon fibre (CF) and filled with polyphenyl ester (POB) and nanosized copper (Cu) fillers was prepared by compression moulding. The tribological behaviours and the synergism of the incorporation of fibre and particulates were studied. The proportions of the reinforcement material ranged from 5 wt% to 25 wt%, the filler material of POB varied from 5 wt% to 25 wt% and the nanosized filler was from 4 wt% to 12 wt%. In the sample with CF only, the lowest wear rate was observed for the UHMWPE + 15% CF composite. The particulate filler further reduced the composite wear rate, and the lowest wear rate was found for the hybrid with CF, POB and nanosize Cu particles, that is, for the UHMWPE + 15% CF + 15% POB + 12% Cu composite. The particulate filler was added, and the coefficient of friction slightly increased. The transfer film formed on the metal counterface was studied using optical microscopy, and the topography of the transfer film was investigated using atomic force microscopy. Results showed that the transfer films were thin, compact and uniform on the metal counterfaces of the UHMWPE + 15% CF + 15% POB + 12% Cu composite. Worn surface morphologies of composites were studied using scanning electron microscopy. Results showed that the worn surface of the UHMWPE + 15% CF + 15% POB + 12% Cu composite was smoother and had better wear resistance than that of other composites.


Author(s):  
M. Ashok Kumar ◽  
T. Maruthi Chowdary ◽  
K. Chandra Sekhar Balaji ◽  
E. Dhanunjaya Goud ◽  
S. Nagaraju ◽  
...  

Short carbon fibre (CF) and sawdust (SD) were dispersed in to the epoxy (EP) matrix in order to manufacture polymer hybrid composites using compression moulding technique. The mechanical properties of flexural properties of hybrid, compression moulded, chopped CF/SD/epoxy composites have been investigated taking into account the effect of hybridization by these two fillers. Hybridization with small amounts of SD makes these CF composites more suitable for technical applications. The simultaneous compounding of epoxy with two fillers was done to obtain a hybrid composite. This system is expected to have considerable mechanical properties, good surface finish and low cost. It has been found that the tensile properties of filled epoxy were higher than unfilled epoxy. By incorporating up to 30% (by mass) Carbon fiber (CF) and 10% sawdust (SD) namely S3 sample flexural strength was increased by 12.5%. Thus it is shown that the durability of CF/SD filled epoxy composites can be enhanced by hybridization with small amount of CF. The hybrid effects of the flexural strength and modulus were studied by the rule of hybrid mixture.


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