Investigation of coolant flow distribution and the effects of cavitation on water pump performance in an automotive cooling system

2009 ◽  
Vol 33 (3) ◽  
pp. 224-234 ◽  
Author(s):  
Kibum Kim ◽  
Kyumin Hwang ◽  
Kihyung Lee ◽  
Kwansoo Lee
Author(s):  
Z. B. El-Oun ◽  
P. H. Neller ◽  
A. B. Turner

This paper describes an experimental study of a modelled gas turbine rotor-stator system using both pre-swirled blade coolant and radially outward flowing disc coolant. A double mitred rim seal was used together with, for some tests, an inner seal below the pre-swirl nozzles and blade feed holes in the rotor which were situated at the same radius. Some flow visualization results are presented together with measurements of pressure distribution, internal flow distribution and the minimum seal flow necessary to prevent ‘mainstream’ gas ingress into the wheelspace. The experiments are described for a range of rotational speeds up to Reθ = 1.8 × 106 for various combinations of pre-swirl flow, disc coolant flow and ‘blade’ coolant flow. The pre-swirled coolant flow is shown to have little effect on the pressure distribution below the pre-swirl nozzles but a gas concentration sampling technique showed that considerable contamination of the pre-swirled coolant by the frictionally heated disc coolant can occur. A clear pressure inversion effect was observed when coolant was provided by the pre-swirl nozzles only, whereby the pressure under the rim seal increased with increasing rotational speed. Except for the lowest flow rates, blade coolant flow is shown to increase the sealing flow requirement, but to a very much reduced extent when disc coolant flow is used simultaneously. A non-linear relationship between minimum sealing flow and Reθ is produced when the blade cooling system is in operation.


1988 ◽  
Vol 110 (2) ◽  
pp. 218-225 ◽  
Author(s):  
Z. B. El-Oun ◽  
P. H. Neller ◽  
A. B. Turner

This paper describes an experimental study of a modeled gas turbine rotor–stator system using both preswirled blade coolant and radially outward flowing disk coolant. A double mitered rim seal was used together with, for some tests, an inner seal below the preswirl nozzles and blade feed holes in the rotor which were situated at the same radius. Some flow visualization results are presented together with measurements of pressure distribution, internal flow distribution, and the minimum seal flow necessary to prevent “mainstream” gas ingress into the wheelspace. The experiments are described for a range of rotational speeds up to Reθ = 1.8×106 for various combinations of preswirl flow, disk coolant flow, and “blade” coolant flow. The preswirled coolant flow is shown to have little effect on the pressure distribution below the preswirl nozzles but a gas concentration sampling technique showed that considerable contamination of the preswirled coolant by the frictionally heated disk coolant can occur. A clear pressure inversion effect was observed when coolant was provided by the preswirl nozzles only, whereby the pressure under the rim seal increased with increasing rotational speed. Except for the lowest flow rates, blade coolant flow is shown to increase the sealing flow requirement, but to a very much reduced extent when disk coolant flow is used simultaneously. A nonlinear relationship between minimum sealing flow and Reθ is produced when the blade cooling system is in operation.


2015 ◽  
Vol 812 ◽  
pp. 112-117
Author(s):  
K.M. Kumar ◽  
P. Venkateswaran ◽  
P. Suresh

The coolant (water) pump assumes an important role of cooling system in IC engines. With upgrading of the engine power by turbocharging and turbo inter cooling, the water pump capacity needs to be increased corresponding to the power. This capacity enhancement has to be achieved without calling for a major change in the existing water pump, envelop and related fitment details. This requires a clear understanding of centrifugal pump for its performance parameter. One such engine is upgraded by turbocharging from 195PS to 240PS @2200 rpm. Improving water pump flow by changing the impeller dimensions, impeller casing, increase the suction, delivery pipe diameter had been done. Validation of the water pump in its actual engine installation was taken up as a part of the research work. Flow rate comparison of the new pump with the existing pump was made and the results were analyzed. The new water pump gives better flow rates for the engine speeds up to1800 rpm, beyond which the flow rate is slightly lesser than the existing pump.


Author(s):  
Shouqi Yuan ◽  
Jinfeng Zhang ◽  
Yue Tang ◽  
Jianping Yuan ◽  
Yuedeng Fu

The research on a centrifugal pump of low specific speed with splitter blades was carried out in recent years by our group, is systematically introduced in this paper. The design method is summarized also. At the beginning, based on the former L9(34) orthogonal test, Particle Imagine Velocity (PIV) tests and Computational Fluid Dynamics (CFD) simulations were carried out for several designs with different splitter blade length. Results show that for an impeller with splitter blades the “jet-wake” flow at the impeller outlet is improved, and the velocity distribution inside the impeller is more uniform. This explains that the impeller with splitter blades shows higher performance (especially in head and efficiency). Meanwhile, the numerical simulation results were compared with the test results, which confirm that, CFD technology can be used to observe inner flow distribution and forecast pump performance tendency. Later, a further L9(34) orthogonal test, which adopt the blade number as a new variable, was designed to explore the relationship between geometry parameters of splitter blade and pump performance, and corresponding CFD simulations for the flow field with volute were also done. From the test results the influence of the main design parameters on the hydraulic performance of a centrifugal pump and its reasonable value range are determined. The simulations forecasted pump performance show good consistency with that from tests at the rated point, and the simulated error at other flow rates were analyzed. Thirdly, in order to save research cost, numerical simulations were done for the full flow field including the cavity inside the volute and impeller. By analyzing the distribution law of blade torque and turbulent kinetic energy in the impeller, the value fetching principle for the splitter blade inlet diameter is presented as “the splitter blades torque should be positive”, and by analyzing the distribution of blades loading, the flow distribution rules and pump performance influenced by different splitter blades off-setting angles and inlet diameters were discovered. The disk friction loss, which consuming much energy in centrifugal pumps, was also forecasted at various operating conditions. The results were compared with that from empirical formulas, which show great accordance at the rated point, and the forecasted results at off-design points were analyzed also. Finally, the research results and the design method for the centrifugal pump with splitter blades, such as how to select splitter blade number, the off-setting angle, the inlet diameter and the deflection angle, were summarized.


Author(s):  
Jiejun Wang ◽  
Tao Wang ◽  
Qiuyan Li ◽  
Yiming Li ◽  
Chuangui Wu ◽  
...  

Abstract Recently, the development trend of multi-module and multi-function in electronic microsystems makes the ever-increasing heat flux problem more serious. In this study, a highly efficient integrated single-phase microchannel cooler with four heat sources is presented for handling the challenges from both working independently of all electronic modules and the high heat flux. Numerical and experimental study are both conducted. By optimizing the structural design and the fabricated process, the presented microchannel cooler has outstanding cooling performance, which contains desired fluid flow distribution, pressure drop, heat transfer and combination thereof. Results reveals uniform coolant flow dissipates four individual heaters independently, and their maximal temperature difference below 4 °C. Beyond this, high heat flux removal (707.6 W/cm2) is realized with extremely low coolant flow rate (45 ml/min), and the maximum temperature rise is less than 60 °C. This study provides a referable solution for the thermal management of multi-module heat source and high heat flux in compact electronic microsystems.


Author(s):  
Jian Zhou ◽  
Ming Ding ◽  
Haozhi Bian ◽  
Yinxing Zhang ◽  
Zhongning Sun

The parallel compact heat exchangers have been widely applied in the various fields such as heat exchangers in chemical engineering, the solar collector, fuel cells and the passive removal heat exchanger in passive containment cooling system (PCCS), etc. The heat exchangers in the PCCS removes out the heat brought by the steam coming out from the broken reactor or primary cooling system. Therefore, the performance of the passive containment cooling system heat exchanger (PCCS HX) will greatly influence the safety and integrity of the containment. In previous investigations on the parallel compact heat exchangers, attentions are focused on the pressure distribution and flow distribution in the heat exchangers. A bad flow distribution in the heat exchanger will reduce the heat performance. More seriously, the coolant in some tubes may boils and the tubes will be overheated, resulting in explosion of tubes. Therefore, the characteristic of pressure distribution and the flow distribution should be investigated for a uniform flow distribution. In the past studies of the compact heat exchangers, the numbers of tube are almost under 72 which is relatively small, while the number of tubes PCCS HX is usually over than 100. And the pressure distribution in compact heat exchangers is assumed that the pressure recovery plays a leading role. However, the more numbers of tube will bring more flow maldistribution, if the geometry design is selected inappropriately. The reverse flow may occur in the heat exchanger, which means that in some tubes, the coolant flows from the tube outlet to the inlet. This phenomenon of reverse flow have never been mentioned in previous studies. The occurrence of the reverse flow will significantly decrease the performance of the heat exchanger and cause a bad influence on the safety of the containment. In the PCCS, the Z-type heat exchanger is one of the choice of PCCS HX (heat exchanger) design. Therefore, the present study focus on the characteristic of reverse flow phenomenon in Z-type heat exchangers. The pressure distribution and the flow distribution have been separately investigated deeply. The conclusion of this study will provide a guide to the geometry design of the PCCS HX with large number of tubes.


2019 ◽  
Author(s):  
J. H. Lee ◽  
Z. A. Latiff ◽  
M. R. M. Perang ◽  
M. F. M. Said

2015 ◽  
Vol 793 ◽  
pp. 398-402
Author(s):  
Y.M. Irwan ◽  
W.Z. Leow ◽  
M. Irwanto ◽  
M. Fareq ◽  
N. Gomesh ◽  
...  

The purpose of this paper is discussed about comparative efficiency of solar panel by utilize DC water pump and DC hybrid cooling system. Ambient temperature and solar irradiance are played main role of the efficiency of PV module. When temperature of PV module increase, the efficiency of PV module will decreased and vice versa. When solar irradiance increase, output current and output power will increase with linear and output voltage will increase with marginal and vice versa. A solution is provided to solve problem of low efficiency of PV module which is DC cooling system. DC brushless fan and water pump with inlet/outlet manifold were designed for actively cool the PV module to improve efficiency of PV cells. The PV module with DC water pump cooling system increase 3.52 %, 36.27 %, 38.98 % in term of output voltage, output current, and output power respectively. It decrease 6.36 °C compare than to PV module without DC water pump cooling system. While PV module with DC hybrid cooling system increase 4.99 %, 39.90 %, 42.65 % in term of output voltage, output current, and output power respectively. It decrease 6.79 °C compare to PV module without DC water pump cooling system. The higher efficiency of PV module, the payback period of the system can be shorted and the lifespan of PV module can be longer.


2013 ◽  
Vol 405-408 ◽  
pp. 3263-3268
Author(s):  
Kai Ding ◽  
Jin Hui Zhang ◽  
Xiao Xun Zhu

The curve of flow-head is one of the most important indicators to assess water pump performance. While it is difficult to get measured data in real condition and the data is very limited. The method of pump data mining based on support vector machine (SVM) is built due to its superiority in dealing with small sample event. The method is aimed at finding out the unknown data between measured data and drawing more accurate flow-head curve. It was found that the model of pump data mining based on SVM is much better than neural network when their curves are compared.


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