Lamination of polyethylene composite films by ultrasonic welding: Investigation of peel behavior and identification of optimum welding parameters

2013 ◽  
Vol 131 (10) ◽  
pp. n/a-n/a ◽  
Author(s):  
Thomas van Oordt ◽  
Yannick Barb ◽  
Roland Zengerle ◽  
Felix von Stetten
Keyword(s):  
Composite Films ◽  
Ultrasonic Welding ◽  
Welding Parameters ◽  
Polyethylene Composite

Fabrication and Characterizations of Zeolite β-filled Polyethylene Composite Films

2012 ◽  
Vol 26 ◽  
pp. 1-10 ◽  
Author(s):  
Zhen Huang ◽  
Yu-hua Guo ◽  
Tian-ming Zhang ◽  
Xiao-hong Zhang ◽  
Li-ying Guo
Keyword(s):  
Composite Films ◽  
Polyethylene Composite ◽  
Zeolite Β

Experimental Investigations on Aluminium Ultrasonic Welding Parameters

2014 ◽  
Vol 657 ◽  
pp. 306-310
Author(s):  
Lăcrămioara Apetrei ◽  
Vasile Rață ◽  
Ruxandra Rață ◽  
Elena Raluca Bulai
Keyword(s):  
Microstructural Analysis ◽  
Base Material ◽  
Welding Process ◽  
Ultrasonic Welding ◽  
Experimental Investigations ◽  
Welding Parameters ◽  
Material Structure ◽  
Welding Temperature ◽  
Wide Range ◽  
Made In

Research evolution timely tendencies, in the nonconventional technologies field, are: manufacture conditions optimization and complex equipments design. The increasing of ultrasonic machining use, in various technologies is due to the expanding need of a wide range materials and high quality manufacture standards in many activity fields. This paper present a experimental study made in order to analyze the welded zone material structure and welding quality. The effects of aluminium ultrasonic welding parameters such as relative energy, machining time, amplitude and working force were compared through traction tests values and microstructural analysis. Microhardness tests were, also, made in five different points, two in the base material and three in the welded zone, on each welded aluminium sample. The aluminum welding experiments were made at the National Research and Development Institute for Welding and Material Testing (ISIM) Timişoara. The ultrasonic welding temperature is lower than the aluminium melting temperature, that's so our experiments reveal that the aluminium ultrasonic welding process doesn't determine the appearance of moulding structure. In the joint we have only crystalline grains deformation, phase transformation and aluminium diffusion.

Determination of Ultrasonic Welding Optimal Parameters for Thermoplastic Material of Manufacturing Products

2013 ◽  
Vol 64 (1) ◽  
Author(s):  
Rashiqah Rashli ◽  
Elmi Abu Bakar ◽  
Shahrul Kamaruddin
Keyword(s):  
Electronic Device ◽  
Low Cost ◽  
Near Field ◽  
Welding Process ◽  
Ultrasonic Welding ◽  
Field Configuration ◽  
Welding Parameters ◽  
Optimal Parameters ◽  
Thermoplastic Material

Ultrasonic welding had been widely used in various manufacturing industries such as aviation, medical, electronic device and many more. It offers a continued safe operation, faster and also low cost as it able to join weld part less than one second and also simple to maintain the tooling devices. Though ultrasonic welding brings a lot of advantages in assembly especially in thermoplastic material of manufacturing product, it also has a dominant problem to be deal with. The problem in ultrasonic welding is poor weld quality due to improper selection of ultrasonic welding parameters especially in near field configuration. Thus, an optimal combination of parameters is crucial in order to produce good quality weld assembly for this configuration. In this paper, ultrasonic welding process, ultrasonic weld joint defects and determination of optimal parameters for thermoplastic material had been discussed thoroughly. 

Mechanical Characterization of a Nanotube-Polyethylene Composite Material

Materials ◽  
2003 ◽  
Author(s):  
Michael H. Santare ◽  
Wenzhong Tang ◽  
John E. Novotny ◽  
Suresh G. Advani
Keyword(s):  
Wear Resistance ◽  
Carbon Nanotube ◽  
Matrix Material ◽  
Peak Load ◽  
Composite Films ◽  
Melt Processing ◽  
Polyethylene Composite ◽  
Punch Test ◽  
The Matrix

High-density polyethylene (HDPE) was used as the matrix material for a carbon nanotube (CNT) polymer composites. Multi-wall carbon nanotube composite films were fabricated using the melt processing method. Composite samples with 0%, 1%, 3% and 5% nanotube content by weight were tested. The mechanical properties of the films were measured by the small punch test and wear resistance was measured with a block-on-ring wear tester. Results show increases in the stiffness, peak load, work-to-failure and wear resistance with increasing nanotube content.

Research on the seam performance of waterproof clothing based on continuous ultrasonic welding technology

2016 ◽  
Vol 28 (2) ◽  
Author(s):  
Hui Shi ◽  
Jianping Wang ◽  
Xiaona Chen ◽  
Shunhua Luo ◽  
Lingxi Zhang
Keyword(s):  
Hydrostatic Pressure ◽  
Production Technology ◽  
Dimensional Stability ◽  
Design Methodology ◽  
Setting Time ◽  
Ultrasonic Welding ◽  
Process Efficiency ◽  
Welding Parameters ◽  
Adhesive Tape ◽  
Practical Implications

Purpose An improved waterproof seam production technology (ultrasonic welding-thermo adhesive tape sealing (USW-TATS)) was developed in this study. The technology will improve the waterproof performance of seam which has problem resulted from needle holes and thread like seam leaking and excess shrinkage. Design/methodology/approach Threadless seams were produced by ultrasonic welding (USW) with coated and lamination fabric to replace the traditional sewing process in Sewing-thermo adhesive tape sealing (S-TATS). The process efficiency was evaluated by Methods-Time Measurement (MTM). Seam performance including hydrostatic pressure, shrinkage and tear force was compared among three technologies (USW, USW-TATS and S-TATS). The effect of ultrasonic welding parameters (amplitude, roller pressure and roller speed) on the USW-TATS seam performance was investigated.SEM analysis was carried out to examine the condition and morphology of the joints cross section. Findings It was found that waterproof performance and dimensional stability of USW-TATS seam were superior to that of S-TATS seam. Tear force and hydrostatic pressure increased firstly and then decreased with the increasing of USW parameters in UAW-TATS process. Binary regression relationships were found between the USW parameters and tear force or hydrostatic pressure. Shrinkage decreased with the increasing of roller pressure and speed. Practical implications Research results can be applied to predict seam performance of waterproof clothing, reduce equipment parameters setting time and enhance product quality in industry. Originality/value A threadless production technology (USW-TATS) was proposed to improve waterproof performance and dimensional stability of outdoor clothing seams.

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