Scalable 3D Bicontinuous Fluid Networks: Polymer Heat Exchangers Toward Artificial Organs

2015 ◽  
Vol 27 (15) ◽  
pp. 2479-2484 ◽  
Author(s):  
Christopher S. Roper ◽  
Randall C. Schubert ◽  
Kevin J. Maloney ◽  
David Page ◽  
Christopher J. Ro ◽  
...  
Author(s):  
Juan G. Cevallos ◽  
Frank Robinson ◽  
Avram Bar-Cohen ◽  
Hugh Bruck

Polymer heat exchangers (PHXs), using thermally-enhanced composites, constitute a “disruptive” thermal technology that can lead to significant water and energy savings in the thermoelectric energy sector. This paper reviews current trends in electricity generation, water use, and the inextricable relationship between the two trends in order to identify the possible role of PHXs in seawater cooling applications. The use of once-through seawater cooling as a replacement for freshwater recirculating systems is identified as a viable way to reduce the use of freshwater and to increase power plant efficiency. The widespread use of seawater as a coolant can be made possible by the favorable qualities of thermally-enhanced polymer composites: good corrosion resistance, higher thermal conductivities, higher strengths, low embodied energy and good manufacturability. The authors use several seawater cooling case studies to explore the potential water and energy savings made possible by the use of PHX technology. The results from three case studies suggest that heat exchangers made with thermally enhanced polymer composites require less energy input over their lifetime than corrosion resistant metals, which generally have much higher embodied energy than polymers and polymers composites. Also, the use of seawater can significantly reduce the use of freshwater as a coolant, given the inordinate amounts of water required for even a 1MW heat exchanger.


2009 ◽  
Vol 32 (5) ◽  
pp. 763-779 ◽  
Author(s):  
C. T'Joen ◽  
Y. Park ◽  
Q. Wang ◽  
A. Sommers ◽  
X. Han ◽  
...  

Author(s):  
Timothy Hall ◽  
Madan Mohan Dabbeeru ◽  
Satyandra K. Gupta

Incorporating manufacturing feasibility is a very important consideration during the design optimization process and this paper is interested in investigating the molding feasibility of polymer heat exchangers. This application requires the explicit construction of the boundary, represented as a surface based on the parameter space, which separates the feasible and infeasible design space. The feasibility boundary for injection molding in terms of the design parameters is quite complex due to the highly nonlinear process physics, which, consequently, makes molding simulation computationally-intensive and time-consuming. Moreover, in heat exchanger applications, the optimal design often lies on the feasibility boundary. This paper presents a new approach for the explicit construction of a moldability-based feasibility boundary for polymer heat exchangers. The proposed approach takes inspiration from intelligent design of experiments and incorporates ideas from the field of active learning to minimize the number of computational experiments needed to construct the feasibility boundary. Our results show that the proposed approach leads to significant reduction in the number of computational experiments needed to build an accurate model of the feasibility boundary.


2015 ◽  
Author(s):  
Thomas Butcher ◽  
Rebecca Trojanowski ◽  
George Wei ◽  
Michael Worek

Author(s):  
Lingjun Meng ◽  
Anthony M. Jacobi

Tube-bundle heat exchangers are widely utilized in gas-to-gas and gas-to-liquid applications, and interest remains high in improving the efficiency of these heat exchangers. Due to excellent resistance to fouling and corrosion, polymer heat exchangers have been mainly applied under extreme working conditions, where such concerns are important. Recently, however, there has been interest in using polymer heat exchangers as a substitute for conventional metallic heat exchangers in more general applications. The present study explores the optimization of bare polymer tube-bundle (PTB) heat exchangers and determines the cost effectiveness of PTB heat exchangers through comparisons to conventional metallic heat exchangers using a Genetic Algorithm (GA). Most of heat exchanger optimization studies have focused mainly on the physics of the fluid flow or heat transfer enhancement, and a detailed analysis including geometry and cost is rare. The present study is distinguished from others by focusing on objective functions involving cost under volume constraints and undertaking geometry optimization with sensitivity analysis.


2020 ◽  
pp. 471-497
Author(s):  
Sadık Kakaç ◽  
Hongtan Liu ◽  
Anchasa Pramuanjaroenkij

Author(s):  
David C. Deisenroth ◽  
Martinus Adrian Arie ◽  
Serguei Dessiatoun ◽  
Amir Shooshtari ◽  
Michael Ohadi ◽  
...  

Polymeric materials have several favorable properties for heat transfer systems, including low weight, low manufacturing cost, antifouling, and anticorrosion. Additionally, polymers are typically electrical insulators, making them favorable for applications in which electrical conductivity is a concern. Examples of utilizing these favorable properties are discussed. The drawbacks to raw polymer materials include low thermal conductivity, low structural strength, and poor stability at elevated temperatures. Methods of mitigating these unfavorable properties, including loading the polymer with other materials and developing new polymers, are discussed. Enhanced geometric designs enabled by additive manufacturing can also improve thermal performance of polymer heat exchangers. Results of a research study utilizing additive manufacturing toward developing high-performance and cost-effective polymer heat exchangers for an air-to-liquid application are reviewed and discussed. Finally, needs for further research on enhancing polymer thermal performance are discussed.


2001 ◽  
Author(s):  
Jean Benoit ◽  
Tom Parsonage ◽  
Bruno Desaunettes ◽  
Karine Castets ◽  
Philippe Destrac ◽  
...  

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