Design of Optimal Organic Materials System for Ceramic Suspension‐Based Additive Manufacturing

2019 ◽  
Vol 21 (10) ◽  
pp. 1900445 ◽  
Author(s):  
Kyeongwoon Chung ◽  
Nenko S. Nenov ◽  
Sujin Park ◽  
Sulbin Park ◽  
Chang-Jun Bae
Author(s):  
Diptanshu ◽  
Erik Young ◽  
Chao Ma ◽  
Suleiman Obeidat ◽  
Bo Pang ◽  
...  

The popularity of additive manufacturing for producing porous bio-ceramics using vat photopolymerization in the recent years has gained a lot of impetus due to its high resolution and low surface roughness. In this study, a commercial vat polymerization printer (Nobel Superfine, XYZprinting) was used to create green bodies using a ceramic suspension consisting of 10 vol.% of alumina particles in a photopolymerizable resin. Four different sizes of cubical green bodies were printed out. They were subjected to thermal processing which included de-binding to get rid of the polymer and thereafter sintering for joining of the ceramic particles. The porosity percentage of the four different sizes were measured and compared. The lowest porosity was observed in the smallest cubes (5 mm). It was found to be 43.3%. There was an increase in the porosity of the sintered parts for the larger cubes (10, 15 and 20 mm). However, the difference in the porosity among these sizes was not significant and ranged from 61.5% to 65.2%. The compressive testing of the samples showed that the strength of the 5-mm cube was the maximum among all samples and the compressive strength decreased as the size of the samples increased. These ceramic materials of various densities are of great interest for biomedical applications.


2014 ◽  
Vol 88 ◽  
pp. 60-64 ◽  
Author(s):  
Martin Schwentenwein ◽  
Peter Schneider ◽  
Johannes Homa

Albeit widely established in plastic and metal industry, additive manufacturing technologies are still a rare sight in the field of ceramic manufacturing. This is mainly due to the requirements for high performance ceramic parts, which no additive manufacturing process was able to meet to date.The Lithography-based Ceramic Manufacturing (LCM)-technology which enables the production of dense and precise ceramic parts by using a photocurable ceramic suspension that is hardened via a photolithographic process. This new technology not only provides very high accuracy, it also reaches high densities for the sintered parts. In the case of alumina a relative density of over 99.4 % and a 4-point-bending strength of almost 430 MPa were realized. Thus, the achievable properties are similar to conventional manufacturing methods, making the LCM-technology an interesting complement for the ceramic industry.


Author(s):  
P.J. Killingworth ◽  
M. Warren

Ultimate resolution in the scanning electron microscope is determined not only by the diameter of the incident electron beam, but by interaction of that beam with the specimen material. Generally, while minimum beam diameter diminishes with increasing voltage, due to the reduced effect of aberration component and magnetic interference, the excited volume within the sample increases with electron energy. Thus, for any given material and imaging signal, there is an optimum volt age to achieve best resolution.In the case of organic materials, which are in general of low density and electric ally non-conducting; and may in addition be susceptible to radiation and heat damage, the selection of correct operating parameters is extremely critical and is achiev ed by interative adjustment.


Author(s):  
M. Iwatsuki ◽  
Y. Kokubo ◽  
Y. Harada ◽  
J. Lehman

In recent years, the electron microscope has been significantly improved in resolution and we can obtain routinely atomic-level high resolution images without any special skill. With this improvement, the structure analysis of organic materials has become one of the interesting targets in the biological and polymer crystal fields.Up to now, X-ray structure analysis has been mainly used for such materials. With this method, however, great effort and a long time are required for specimen preparation because of the need for larger crystals. This method can analyze average crystal structure but is insufficient for interpreting it on the atomic or molecular level. The electron microscopic method for organic materials has not only the advantage of specimen preparation but also the capability of providing various information from extremely small specimen regions, using strong interactions between electrons and the substance. On the other hand, however, this strong interaction has a big disadvantage in high radiation damage.


Author(s):  
J. T. Woodward ◽  
J. A. N. Zasadzinski

The Scanning Tunneling Microscope (STM) offers exciting new ways of imaging surfaces of biological or organic materials with resolution to the sub-molecular scale. Rigid, conductive surfaces can readily be imaged with the STM with atomic resolution. Unfortunately, organic surfaces are neither sufficiently conductive or rigid enough to be examined directly with the STM. At present, nonconductive surfaces can be examined in two ways: 1) Using the AFM, which measures the deflection of a weak spring as it is dragged across the surface, or 2) coating or replicating non-conductive surfaces with metal layers so as to make them conductive, then imaging with the STM. However, we have found that the conventional freeze-fracture technique, while extremely useful for imaging bulk organic materials with STM, must be modified considerably for optimal use in the STM.


1989 ◽  
Vol 4 ◽  
pp. 244-248 ◽  
Author(s):  
Donald L. Wolberg

The minerals pyrite and marcasite (broadly termed pyritic minerals) are iron sulfides that are common if not ubiquitous in sedimentary rocks, especially in association with organic materials (Berner, 1970). In most marine sedimentary associations, pyrite and marcasite are associated with organic sediments rich in dissolved sulfate and iron minerals. Because of the rapid consumption of sulfate in freshwater environments, however, pyrite formation is more restricted in nonmarine sediments (Berner, 1983). The origin of the sulfur in nonmarine environments must lie within pre-existing rocks or volcanic detritus; a relatively small, but significant contribution may derive from plant and animal decomposition products.


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