scholarly journals As-built modeling of piping system from terrestrial laser-scanned point clouds using normal-based region growing

2014 ◽  
Vol 1 (1) ◽  
pp. 13-26 ◽  
Author(s):  
Kazuaki Kawashima ◽  
Satoshi Kanai ◽  
Hiroaki Date

Abstract Recently, renovations of plant equipment have been more frequent because of the shortened lifespans of the products, and as-built models from large-scale laser-scamied data is expected to streamline rebuilding processes. However, the laser-scanned data of an existing plant has an enormous amount ofpoints, captures inmcate objects, and includes a high noise level, so the manual reconstmction of a 3D model is very time-consuming and costly. Among plant equipment, piping systems account for the greatest proportion. Therefore, the purpose of this research was to propose an algorithm which could automatically recognize a piping system from the terrestrial laser- scanned data plant equipment. The straight pomon pipes, connecting parts, and connection relationship ofthe piping system can be recognized in this algorithm. Normal-based region growing and cylinder surface fitting can extract all possible locations ofpipes, including straight pipes, elbows, and junctions. Tracing the axes of a piping system enables the recognition of the positions of these elements and their connection relationship. Using only point clouds, the recognition algorithm can be performed in a fUlly automatic way. The algorithm was applied to large-scale scamied data of an oil rig and a chemical plant. Recognition rates of about 86%, 88%, and 71% were achieved straight pipes, elbows, andjunctions, respectively.

2012 ◽  
Vol 523-524 ◽  
pp. 932-938
Author(s):  
Kazuaki Kawashima ◽  
Satoshi Kanai ◽  
Hiroaki Date

In recent years, changes in plant equipment have been becoming more frequent because of the short lifetime of the products, and constructing 3D shape models of existing plants (as-built models) from large-scale laser scanned data is expected to make their rebuilding processes more efficient. However, the laser scanned data of the existing plant has massive points, captures tangled objects and includes a large amount of noises, so that the manual reconstruction of a 3D model is very time-consuming and costs a lot. Piping systems especially, account for the greatest proportion of plant equipment. Therefore, the purpose of this research was to propose an algorithm which can automatically recognize a piping system from terrestrial laser scan data of the plant equipment. Point clouds of a piping system can be extracted based eigenvalue analysis and using region-growing from the laser scanned points. Eigenvalue analysis of the point clouds then allows for recognition of straight portion of pipes. Connecting parts can be recognized from connection relationship between pipes and neighboring points.


Author(s):  
Kenichi Suzuki ◽  
Y. Namita ◽  
H. Abe ◽  
I. Ichihashi ◽  
Kohei Suzuki ◽  
...  

In 1998FY, the 6 year program of piping tests was initiated with the following objectives: i) to clarify the elasto-plastic response and ultimate strength of nuclear piping, ii) to ascertain the seismic safety margin of the current seismic design code for piping, and iii) to assess new allowable stress rules. In order to resolve extensive technical issues before proceeding on to the seismic proving test of a large-scale piping system, a series of preliminary tests of materials, piping components and simplified piping systems is intended. In this paper, the current status of the piping component tests and the simplified piping system tests is reported with focus on fatigue damage evaluation under large seismic loading.


Author(s):  
Jinsuo Nie ◽  
Giuliano DeGrassi ◽  
Charles H. Hofmayer ◽  
Syed A. Ali

The Japan Nuclear Energy Safety Organization/Nuclear Power Engineering Corporation (JNES/NUPEC) large-scale piping test program has provided valuable new test data on high level seismic elasto-plastic behavior and failure modes for typical nuclear power plant piping systems. The component and piping system tests demonstrated the strain ratcheting behavior that is expected to occur when a pressurized pipe is subjected to cyclic seismic loading. Under a collaboration agreement between the U.S. and Japan on seismic issues, the U.S. Nuclear Regulatory Commission (NRC)/ Brookhaven National Laboratory (BNL) performed a correlation analysis of the large-scale piping system tests using detailed state-of-the-art nonlinear finite element models. Techniques are introduced to develop material models that can closely match the test data. The shaking table motions are examined. The analytical results are assessed in terms of the overall system responses and the strain ratcheting behavior at an elbow. The paper concludes with the insights about the accuracy of the analytical methods for use in performance assessments of highly nonlinear piping systems under large seismic motions.


1989 ◽  
Vol 111 (3) ◽  
pp. 291-299 ◽  
Author(s):  
T. Chiba ◽  
R. Koyanagi ◽  
N. Ogawa ◽  
C. Minowa

One of the current topics in the seismic design of piping systems is the overall reliability of them in earthquake events. Actual piping systems are generally supported by independent structures such as vessels and steel structures. So, it is very important to clarify the behavior of actual piping systems during the seismic events. For this purpose, the analytical method of multiple excitation problems is a preferable approach to not only evaluate the actual behavior of the piping systems, but also improve the reliability of piping systems. To clarify the dynamic characteristics of the piping systems and to assess the computational methods in the linear system subjected to multiple support excitations, an experimental study using a realistic large-scale piping model has been conducted. The equations for the multiple excitation problem have been validated and the adequacy of the multiple response spectra method has been confirmed by the comparison of the test results with the analytical one. This paper reports the results focusing on the analytical methods of the multiple support piping system. It is noted that the multiple response spectrum method is efficient for the multiple excitation problems.


Author(s):  
K. Kawashima ◽  
S. Yamanishi ◽  
S. Kanai ◽  
H. Date

Renovation of plant equipment of petroleum refineries or chemical factories have recently been frequent, and the demand for 3D asbuilt modelling of piping systems is increasing rapidly. Terrestrial laser scanners are used very often in the measurement for as-built modelling. However, the tangled structures of the piping systems results in complex occluded areas, and these areas must be captured from different scanner positions. For efficient and exhaustive measurement of the piping system, the scanner should be placed at optimum positions where the occluded parts of the piping system are captured as much as possible in less scans. However, this "nextbest" scanner positions are usually determined by experienced operators, and there is no guarantee that these positions fulfil the optimum condition. Therefore, this paper proposes a computer-aided method of the optimal sequential view planning for object recognition in plant piping systems using a terrestrial laser scanner. In the method, a sequence of next-best positions of a terrestrial laser scanner specialized for as-built modelling of piping systems can be found without any a priori information of piping objects. Different from the conventional approaches for the next-best-view (NBV) problem, in the proposed method, piping objects in the measured point clouds are recognized right after an every scan, local occluded spaces occupied by the unseen piping systems are then estimated, and the best scanner position can be found so as to minimize these local occluded spaces. The simulation results show that our proposed method outperforms a conventional approach in recognition accuracy, efficiency and computational time.


2021 ◽  
Author(s):  
Jingook Hong

Industrial metrology is one of the fastest growing areas in advanced technologies, such as electronics and optics, computation speed, and it has been increased in recent years. There are several tools used in industrial metrology, such as total stations, digital photogrammetry, and laser scanning. Close range digital photogrammetry has been implemented for an industrial piping system in terms of installation, inspection, and replacement. Laser scanning is also used for industrial measurements to generate 3D coordinates points. In order to develop a 3D modelling strategy, this thesis focuses on the development, selection and design of photogrammetric procedures and project specific targets. This thesis also explores image-acquiring sensors such as digital cameras and laser scanners in terms of their capabilities and advantages. Based on experimental setup accuracy, measurements of piping systems are compared for applications of two different sensors. Effects of different surface materials are examined in laser scanning applications and several different types of materials are used for acquiring point clouds data. Measurement of pipes' diameters and residual analyses are conducted with different surface materials, which are used for industrial pipes. Significant improvement in laser scanning data acquisition is examined in terms of data quality both quantitatively and qualitatively during the residual analyses.


Author(s):  
F. Su ◽  
Y. Liang ◽  
Z. Gang ◽  
X. Zuo ◽  
F. Yang ◽  
...  

Abstract. Indoor object detection and classification from scanned point clouds has recently attracted considerable research interest. However, detecting and classifying objects with arbitrary upward orientation has emerged as a substantial challenge. This paper presents an anchor-based graph method via geometric and topological similarity among indoor objects. With this method, the misclassification that usually occurs in the objects placed non-vertical with the floor is overcome by extracting anchor in each graph via nodes’ geometric attribute and by matching graph via topological relationship between nodes and anchor, rather than the features along the upward orientation. A region growing-based method along the anchor’s upward orientation is proposed for classifying the unlabeled over-segmentation parts. Such an anchor-based method ensures both the accuracy of object classification and the geometric integrity of object. A series of experimental tests using three real-world 3D scans of indoor environments show the effectiveness and feasibility of the proposed method.


2021 ◽  
Author(s):  
Jingook Hong

Industrial metrology is one of the fastest growing areas in advanced technologies, such as electronics and optics, computation speed, and it has been increased in recent years. There are several tools used in industrial metrology, such as total stations, digital photogrammetry, and laser scanning. Close range digital photogrammetry has been implemented for an industrial piping system in terms of installation, inspection, and replacement. Laser scanning is also used for industrial measurements to generate 3D coordinates points. In order to develop a 3D modelling strategy, this thesis focuses on the development, selection and design of photogrammetric procedures and project specific targets. This thesis also explores image-acquiring sensors such as digital cameras and laser scanners in terms of their capabilities and advantages. Based on experimental setup accuracy, measurements of piping systems are compared for applications of two different sensors. Effects of different surface materials are examined in laser scanning applications and several different types of materials are used for acquiring point clouds data. Measurement of pipes' diameters and residual analyses are conducted with different surface materials, which are used for industrial pipes. Significant improvement in laser scanning data acquisition is examined in terms of data quality both quantitatively and qualitatively during the residual analyses.


Author(s):  
Naoto Kasahara ◽  
Takashi Wakai ◽  
Izumi Nakamura ◽  
Takuya Sato

Abstract For safety improvement after Fukushima daiichi nuclear power plant accident, mitigation of accident consequence for Beyond Design Basis Events (BDBE) has become important. Authors propose application of fracture control concept for mitigation of accident consequence of nuclear plants as follows. In the case of reactor vessels under high temperature and pressure conditions, small cracks from local failure will release internal pressure and can avoid a large scale ductile fracture of general portions. For piping under excessive earthquake, repeated elastic-plastic deformation and ratchet deformation dissipate vibration energy and reduce input energy from floor. They can prevent collapse of piping systems or break of pipe wall. Strength of pipe supports can be designed lower than pipe itself. Controlling the failure of supports would lead to plastic deformation without the break. The ratio of the frequency of seismic loading to the natural frequency of the piping system would also affect the failure behavior of piping systems. This paper describes research plan and progress to realize fracture control of nuclear components. The first step is clarification of actual failure modes and their mechanisms. Next step is development of relative strength evaluation method among failure modes. The third step is proposals of failure control methods. One of example is a vessel under high pressure and high temperature loadings. Another example is pipe under excessive earthquake.


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