scholarly journals Effect of Molding Condition on the Resin Impregnation and Mechanical Properties of Plain-Woven Carbon Fabric Reinforced Thermoplastic Polyimide Composites

2019 ◽  
Vol 45 (6) ◽  
pp. 236-241
Author(s):  
Satoshi KOBAYASHI ◽  
Shota KAZANO ◽  
Toshiko OSADA
2019 ◽  
Vol 9 (1) ◽  
pp. 1-15
Author(s):  
Sawsan Fakhry Halim ◽  
Said Sayed Gad El Kholy ◽  
HalaFikry Naguib ◽  
Riham Samir Hegazy ◽  
Nermen Mohamed Baheg

Author(s):  
Masuo Murakami ◽  
Yuqiu Yang ◽  
Hiroyuki Hamada

Natural composites have been important materials system due to preservation of earth environments. Natural fibers such as jute, hemp, bagasse and so on are very good candidate of natural composites as reinforcements. On the other hand regarding matrix parts thermosetting polymer and thermoplastic polymer deriver form petrochemical products are not environmental friendly material, even if thermoplastic polymer can be recycled. In order to create fully environmental friendly material (FEFM) biodegradable polymer which can be deriver from natural resources is needed. Therefore poly(lactic acid) (PLA) polymer is very good material for the FEFM. However, PLA is very brittle polymer, so that polymer chemists have been made the efforts to make tough PLA. In this paper Jute/PLA composites was fabricated by injection moldings and mechanical properties were measured. It is believable that industries will have much attention to FEFM, so that injection molding was adopted to fabricate the composites. Long fiber pellet pultrusion technique was adopted to prepare jute fiber-PLA pellet (Jute/PLA). Because it is a new method which is able to fabricate composite pellets with relative long length fibers for injection molding process, where, jute yarns were continuously pulled and coated with PLA resin. Here two kinds of PLA materials were used including the one with mold releasing agent and the other is without it. After pass through a heated die whereby PLA resin impregnates into the jute yarns and sufficient cooling, the impregnated jute yarns were cut into pellets. Then Jute/PLA pellets were fed into injection machine to make dumbbell shape specimens. In current study, the effects of temperature of heat die i.e. impregnation temperature and the kind of PLA were focused to get optimum molding condition. The volume fractions of jute fiber in pellet were measured by several measuring method including image analyzing, density measurement and dissolution methods. And the mechanical property were investigated by tensile and Izod testing. It is found that 250 degree is much suitable for Jute/PLA long fiber pultrusion process. Additionally the jute fibers seem much effective to increase the tensile modulus and the Izod strength. That is to say, the addition of Jute fiber in PLA, the brittle property can be improved.


2018 ◽  
Vol 136 (10) ◽  
pp. 47164 ◽  
Author(s):  
Xin Zhang ◽  
Yahui Ma ◽  
Yingjin Pei ◽  
Shuojin Zheng ◽  
Qinghong Fang ◽  
...  

Author(s):  
Satoshi Kobayashi ◽  
Toshiko Osada

Abstract Effect of molding condition on resin impregnation behavior and the associated mechanical properties were investigated for carbon fabric reinforced thermoplastic composites. Carbon fiber yarn (TORAYCA, Toray) was used as a reinforcement, and thermoplastic PI (AURUM PL 450 C, Mitsui Chemicals) was used as the matrix. CFRTP textile composites were compression-molded with a hot press system under the molding temperature, 390 °C, 410 °C and 430 °C, molding pressure 2 MPa and 4 MPa and molding time 0∼300 s. In order to evaluate the impregnated state, cross sectional observation was performed with an optical microscope. Specimen cross-section was polished and finished with alumina slurry for a clear observation. The images observed were processed through image processing software to obtained impregnation ratio which defined as the resin impregnation area to the cross-sectional area of a fiber yarn. Resin impregnation was accelerated with molding temperature and pressure. At molding temperature more than 410 °C, resin impregnation was similar irrespective of temperature. Tensile test results indicated that modulus and strength increased with resin impregnation. Resin impregnation during molding was predicted using the analytical model based on Darcy’s law and continuity condition. The analysis could successfully predict the impregnation behavior despite the difference in molding pressure and temperature.


2019 ◽  
Vol 33 (8) ◽  
pp. 1017-1029 ◽  
Author(s):  
Honglin Luo ◽  
Jikui Liu ◽  
Zhiwei Yang ◽  
Quanchao Zhang ◽  
Haiyong Ao ◽  
...  

Electrically insulating yet thermally conductive polymer-based composites are highly sought after in aerospace field. In this work, for the first time, electrically insulating but thermally conductive polyimide (PI) composites are fabricated by simultaneously incorporating micro- and nano-sized aluminum nitride (AlN) particles via a simple, economic, and scalable method of ball milling and subsequent hot-pressing process. The thermal conductivity, dielectric, and mechanical properties of the PI composites depend on the ratio of micro-sized AlN (m-AlN) to nano-sized AlN (n-AlN) and the total content of AlN in the PI composites. The thermal conductivity of the PI composites with 40 wt% m-AlN and 20 wt% n-AlN is 1.5 ± 0.05 W·m−1·K−1, which is 10 times higher than that of bare PI. The PI composites hold a great potential in aerospace industries.


2008 ◽  
Vol 198 (1-3) ◽  
pp. 445-453 ◽  
Author(s):  
Yuanxin Zhou ◽  
Farhana Pervin ◽  
Shaik Jeelani ◽  
P.K. Mallick

2015 ◽  
Vol 787 ◽  
pp. 534-537
Author(s):  
B. Adaveesh ◽  
K.C. Anil ◽  
M. Vishwas ◽  
R.P. Archana

In this investigation, conventional hand layup method was employed to fabricate hybrid epoxy laminate composite. Jute fiber, E-glass fiber and carbon fiber fabrics of 500,200,200 gsm respectively were used as a reinforcements and epoxy with k-6 hardener was used as a matrix material. Tensile, compression and flexural tests were conducted as per the ASTM standards. It is observed that jute/carbon/epoxy laminate of 2mm thickness plate exhibits significant mechanical properties compare to jute/glass/epoxy laminate of 2mm laminate composite.


2020 ◽  
Vol 858 ◽  
pp. 78-83
Author(s):  
Dae Won Kim ◽  
Jun Park ◽  
Chul Kyu Jin ◽  
Hyung Yoon Seo ◽  
Chung Gil Kang

Carbon fabric-reinforced thermoplastic (CFRP) composites, fortified with carbon fiber prepreg and epoxy base materials, have been mainly used for body parts for weight lightening, advanced high strength, and impact absorption In the current automotive industry However, as recycling of the composite material is required, attempts have been made to manufacture body parts using a thermoplastic polymeric material as a base substance. In order to produce various types of body parts by impregnating a liquid thermoplastic material into carbon fabric preform in methods of manufacturing a carbon fiber-reinforced thermoplastic composite material (CFRTP), it is important to understand the effect of the impregnation process parameters (time, temperature, pressing force) on the mechanical properties of the composite material. Therefore, in this study, the influence of impregnation process parameters on the mechanical properties of CFRTP is proposed. In addition, this paper presents the problems and solutions when polymeric materials are impregnated in carbon fabric.


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