scholarly journals Present State and Future Technologies for IMO Environmental Regulation by Medium Speed Marine Diesel Engines

2011 ◽  
Vol 46 (2) ◽  
pp. 176-179
Author(s):  
Kenichi Hanamoto
Author(s):  
Л.Б. Леонтьев ◽  
Н.П. Шапкин ◽  
А.Л. Леонтьев ◽  
В.Н. Макаров ◽  
А.В. Арон

Повышение долговечности трибосопряжений судовых дизелей, определяющих их ресурс, представляет собой актуальнейшую проблему, обусловленную как безопасностью мореплавания, так и экономическими факторами. Основной причиной отказов коленчатых валов двигателей, определяющих необходимость капитального ремонта, является износ шеек. Решение проблемы повышения износостойкости и, соответственно, долговечности связано с применением трибоактивных присадок в смазку. Несмотря на глубокие и обстоятельные исследования в области применения органо-неорганических материалов для использования в качестве присадок в моторное масло для повышения долговечности трибоузлов осуществить выбор оптимального материала для конкретных условий практически невозможно, так как исследования выполнены для различных условий эксплуатации и по различным методикам. Цель работы – разработка триботехнической присадки к моторным маслам, обеспечивающей повышение надежности и эффективности технической эксплуатации судовыхсреднеоборотных дизелей путем формирования тонкопленочного металлокерамического покрытия на поверхностях трения стальных деталей трибоузлов, позволяющего получить оптимальный комплекс параметров материала износостойкого покрытия. В работе представлены исследования эксплуатационных свойств присадок в моторное масло 17 органо-неорганических триботехнических материалов 4 групп — природные и искусственные полимеры, из которых были изготовлены свыше 20 композиций и композитов. Установлено, что наиболее перспективным является использование нанокомпозитов на основе вермикулита, модифицированного кислотой, в качестве присадок в моторное масло, так как они обладают минимальными коэффициентом трения при граничной смазке (0,007–0,014) а также высокой износостойкостью стали 40Х и обеспечивают минимальную величину скорости изнашивания вкладыша подшипника, благодаря чему повышается ресурс трибосопряжения более, чем в 3 раза, и соответственно снижаются эксплуатационные расходы. Increasing the durability of the tribo-couplings of marine diesel engines, which determine their resource, is an urgent problem due to both the safety of navigation and economic factors. The main reason for engine crankshafts failures, which determine the need for major repairs, is the wear of the necks. The solution to the problem of increasing wear resistance and, accordingly, durability is associated with the use of triboactive additives in the lubricant. Despite in-depth and thorough research in the field of application of organo-inorganic materials for use as additives in engine oil to increase the durability of tribo-nodes, it is almost impossible to choose the optimal material for specific conditions, since the studies were carried out for various operating conditions and according to various methods. The purpose of the work is to develop a tribotechnical additive to motor oils that provides an increase in the reliability and efficiency of technical operation of medium-speed marine diesel engines by forming a thin-film metal-ceramic coating on the friction surfaces of steel parts of tribo-nodes, which allows to obtain an optimal set of parameters of the wear-resistant coating material. The paper presents studies of the operational properties of additives in engine oil of 17 organo-inorganic tribotechnical materials of 4 groups — natural and artificial polymers, from which more than 20 compositions and composites were made. It has been established that the most promising is the use of nanocomposites based on vermiculite modified with acid as additives in engine oil, since they have a minimum coefficient of friction with boundary lubrication (0.007-0.014) as well as high wear resistance of 40X steel and provide a minimum wear rate of the bearing liner, thereby increasing the tribo-tension life by more than 3 times, and, accordingly, operating costs are reduced.


2013 ◽  
Vol 588 ◽  
pp. 149-156 ◽  
Author(s):  
Stanisław Polanowski ◽  
Rafał Pawletko ◽  
Kazimierz Witkowski

Analysis of the indicator diagram is the basis of technical state evaluation of marine diesel engines. The indicator diagram contains a large amount of diagnostic information. A major problem for the diagnostic use of the indicator diagram is the pressure sensor location. Indicator channel and valve may introduce significant distortions in the resulting pressure. The paper presents results of research conducted on the medium speed laboratory engine Al 25/30. Pressure measurement (indication) was made by the sensor placed directly in the cylinder (instead of starting air valve), before the indicator valve (with special Kistler adapter) and on the indicator valve. Distortion of heat release characteristics for the sensor placed on the indicator valve is important, but it is estimated that diagnostic information is not erased. For medium speed engines is to be expected the use of a portable pressure sensors placed on the indicator valve. For this reason, further research is needed to assess the impact of channels and valves on different cylinders. During the research the course of heat release rate q and the heat released Q were determined. The curve of heat release rate q is a full equivalent to fuel injection pressure curve in the fuel pipes. It allows identification of the failure of the injection system. The curve of Q allows such determination and assessment of internal efficiency of the cylinder.


Author(s):  
Hyoung-Keun Park ◽  
Sang-Hak Ghal ◽  
Tae-Hyung Park ◽  
Yong-Hee Ahn ◽  
Sung-Hyeok Kim

Straight vegetable oil (SVO) fuels such as palm oil, animal fat oil and waste vegetable oil were tested as fuels in a single-cylinder diesel engine to evaluate applicability to medium-speed diesel engines. Fuel-related properties of the SVO were assessed and compared with conventional marine diesel fuel oil (MDO). The total acid number (TAN) of the SVO fuels changed during a short interval in a drying oven which heated the SVO fuels to 170 degrees Celsius for several weeks. The SVO have not gone rancid any further after reaching limit. And the TAN of the SVO fuels was not related to corrosion of the parts. The SVO fuels needed to be heated to an appropriate temperature to use as fuel of the engine since the SVO fuels are more viscous than conventional diesel fuels. Both the injection period and the injection pressure increased due to low heating values of the SVO fuels. By the same token, fuel oil consumption increased over 10%. The overall exhaust emissions were lower with the SVO fuels, but NOx emission was as much as MDO at the higher loads.


Author(s):  
Joo Youn Kim ◽  
Wook Hyeon Yoon ◽  
Ji Soo Ha

Prediction of the ROHR (rate of heat release) and NOx production in medium-speed marine diesel engines was investigated. The subject of this paper is qualitative and quantitative evaluation of the numerical results. FIRE code v8.1 was used to examine the behavior of spray and combustion phenomena in diesel engine. Wave breakup and Zeldovich models were adopted to describe the atomization characteristics and NOx formation. The spray visualization was performed experimentally in the constant-volume high-pressure chamber to clarify numerical results on the spray characteristics of the spray angle and penetration. Time-resolved spray behaviors were captured by high-speed digital camera. The simulation results were tested with the experimental data of the real engine. Finally, with adjustment of some model constants, reasonable agreements between experimental and simulated results on the ROHR and NOx were shown.


Sign in / Sign up

Export Citation Format

Share Document