scholarly journals Analysis of power parameters of combined three-direction deformation of parts with flange

2021 ◽  
Vol 49 (2) ◽  
pp. 344-355
Author(s):  
Leila Aliieva ◽  
Oleg Markov ◽  
Igramotdin Aliiev ◽  
Natalia Hrudkina ◽  
Vladymyr Levchenko ◽  
...  

The upper bound power method is used to simulate the process of combined radial-backward-forward extrusion of hollow parts of the "cup with flange and branch pieces" type from a continuous workpiece. The calculation scheme with autonomous deformation zones is used, which contains modules with an inclined boundary and the condition for the equality of powers acting on both sides of the intermediate hard zone is accepted. This made it possible to more accurately determine the power regime and the prevailing direction of the metal flow, which is necessary to assess the character of the forming of the part. The comparison of theoretical and experimental values of the deformation pressures and the flow velocities with each other, as well as with the results obtained by the finite element method shows the feasibility of using the obtained functions for technological calculations of power parameters and evaluating of part forming.

1983 ◽  
Vol 105 (4) ◽  
pp. 251-258 ◽  
Author(s):  
S. I. Oh ◽  
J. J. Park ◽  
S. Kobayashi ◽  
T. Altan

The isothermal forging of a titanium alloy engine disk is analyzed by the rigid-viscoplastic finite element method. Deformation mechanics of the forging process are discussed, based on the solution. The effects of temperature and heat conduction on the forging process are also investigated by coupled thermo-viscoplastic analysis. Since the dual microstructure / property titanium disk can be obtained by controlling strain distribution during forging, the process modeling by the finite element method is especially attractive.


2021 ◽  
Vol 6 (3) ◽  
pp. 03-10
Author(s):  
Lubov Anikanova ◽  
◽  
Olga Volkova ◽  
Anna Kurmangalieva ◽  
Nikita Mesheulov ◽  
...  

Introduction: In the course of the study, we examined energy-efficient and environmentally friendly heat-insulating materials based on gypsum and gypsum-containing primary components. Purpose of the study: We aimed to assess the effectiveness of using gypsum materials in wall structures, by using the finite element method based on the ANSYS Steady State Thermal module. Porous materials of different densities (structural, structural and heat-insulating, and heatinsulating gypsum concrete) were used as wall materials. These materials were obtained as a result of the interaction between residual sulfuric acid adsorbed on the grains of “acidic” fluoroanhydrite and carbonate flour. Methods: The finite element method based on the ANSYS Steady State Thermal module was used. The thermal conductivity of the structures was evaluated in a three-dimensional coordinate system. The experimental values of thermal and physical characteristics were adopted for the walling fragments. Results: The problem was solved numerically, by using the finite element method based on the ANSYS Steady State Thermal module. We established that the developed structural and heat-insulating gypsum concrete is more effective since, under the set design conditions, the temperature of the inner surface of such a wall at the minimum (510 mm) and maximum (770 mm) structure thickness exceeds the temperature of the inner surface of walls made of different materials.


Author(s):  
Shiro Kobayashi ◽  
Soo-Ik Oh ◽  
Taylan Altan

A majority of the finished products made by metal forming are geometrically complex and the metal flow involved is of a three-dimensional nature. Thus, any analysis technique will become more useful in industrial applications if it is capable of solving three-dimensional metal-flow problems. Nagpal and Altan introduced dual-stream functions for describing metal flow in three dimensions. This work showed that the proper selection of a flow function makes the incompressibility requirement automatically satisfied and provides general kinematically admissible velocity fields. Yang and Lee utilized the conformal transformation of a unit circle onto a cross-section in the analysis of curved die extrusion. They derived the stream-line equation from which a kinematically admissible velocity field was determined. The upper-bound method was then applied to determine the extrusion pressure for a rigid-perfectly plastic material. An important aspect of three-dimensional plastic deformation is the analysis of spread in metal-forming operations, such as spread in rolling or in flat tool forging, and spread in compression of noncircular disks. Solutions to such problems have been obtained by the use of Hill’s general method and the upper-bound method. The extension of the finite-element method to solve three-dimensional problems is natural and not new, particularly in the area of elasticity. However, the simulation of three-dimensional forming operations by the finite-element method is relatively recent. Park and Kobayashi described the formulation for the three-dimensional rigid-plastic finite-element method and the implementation of the boundary conditions. They applied this technique to the analysis of block compression between two parallel flat platens. For certain forming problems, such as those involving lateral spread, the use of a simplified three-dimensional element is efficient and some examples can be found for analysis of spread in rolling and flat tool forging. The matrices for evaluation of elemental stiffness equations are defined for a three-dimensional brick element in Chap. 6 and some of them are recapitulated in this section. A three-dimensional brick element used for the analysis is an eight-node hexahedral isoparametric element.


Nanoscale ◽  
2019 ◽  
Vol 11 (43) ◽  
pp. 20868-20875 ◽  
Author(s):  
Junxiong Guo ◽  
Yu Liu ◽  
Yuan Lin ◽  
Yu Tian ◽  
Jinxing Zhang ◽  
...  

We propose a graphene plasmonic infrared photodetector tuned by ferroelectric domains and investigate the interfacial effect using the finite element method.


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