scholarly journals Remote Management of Autonomous Factory

Author(s):  
Yen Kheng Tan ◽  
Felix George

In today’s mass production era, the world is making things (products and systems) so quickly and systematically in huge volume. The demand for these products is very high and, at the same time, consumers are still in search for a need for making the production very personalized. Hence, the “one mold fits all” approach may not seem to be enough. The present approach is facing the lack of networking between the automation pyramid levels, that is, especially between enterprise resource planning (ERP) and manufacturing execution system (MES) layers and, in turn, communicating directly with the lower layers is not possible. This missing communication among the process equipment like machineries and field control systems like PLCs at the production shop floors implies that customization at the product layer for the consumer is still in progress in classical manufacturing. Mini-MES is a new concept being introduced here to solve the existing techniques reported in the literature and is followed by industry best practices. The novel mini-MES platform provides an avenue for the technology process level (the most bottom layer) to interplay interconnectivity and interoperability with its higher levels until the above pain points are addressed holistically. The chapter is going to focus mainly on the factory production of digital manufacturing and on describing the 3-Cs implementation plan, the enabling technology, and the achievable outcome ahead.

2021 ◽  
Vol 2021 (1) ◽  
pp. 25-28
Author(s):  
Hanna Theuer ◽  

Ein entscheidendes Merkmal von Industrie 4.0 ist die dezentrale Produktionssteuerung. Hier wird die Entscheidungsfindung nicht mehr nur durch ein zentrales System – beispielsweise einem Manufacturing Execution System (MES) oder einem Enterprise Resource Planning System (ERP) – sondern durch eine Vielzahl von Personen und Objekten getroffen, die am Prozess beteiligt sind. Die Kommunikationsstruktur dieser Objekte zu analysieren, ist eine Möglichkeit die Dezentralität zu bewerten.


2014 ◽  
Vol 980 ◽  
pp. 248-252 ◽  
Author(s):  
Rajesri Govindaraju ◽  
Kristianto Lukman ◽  
Dissa R. Chandra

Manufacturing execution system is information systems (IS) that bridges the gap between IS at the top level, namely enterprise resource planning (ERP) nd IS at the lower levels, namely the automation systems. MES has been reported to increase productivity, maintain product quality, and reduce production time. However, the advantage is obtained if MES is integrated smoothly with the other systems. Currently there is an industry standard, ISA-95, which can be used as a reference model in the process of integrating MES with ERP and automation systems. This study was undertaken to propose a methodology for MES design utilizing ISA-95 standard.The methodology is designed considering the objectives of MES development from a point of view manufacturing system and also from the point of view of information systems. Thus, challenges from two domains, namely business (manufacturing) domain and technology (IS domain) are both considered in the development of the methodology.


2020 ◽  
Vol 111 (5-6) ◽  
pp. 1751-1766
Author(s):  
Alexander Leiden ◽  
Stefan Kölle ◽  
Sebastian Thiede ◽  
Klaus Schmid ◽  
Martin Metzner ◽  
...  

Abstract Controlling and dosing electrolytes is a key challenge in the operation of electroplating process chains. Electrolyte components are continuously degraded and dragged out during the production process. This process is influenced by a variety of internal and external factors such as process parameters, the electrolyte itself, anodes, the substrates and the production environment. The exact analytical measurement of the electrolyte composition requires extensive analytical equipment and typically cannot be completely realized within an industrial plating company. Therefore, this paper presents a model-based approach, integrated in a cyber-physical production system, for controlling and dosing electrolytes. A mathematical resource flow model is the basis for a dynamic agent-based simulation. This model uses available data from the manufacturing execution system and enterprise resource planning system to model the current composition of the electrolyte. The approach is successfully validated for two different electrolyte substances at an industrial acid zinc–nickel barrel plating process chain for automotive parts.


2002 ◽  
Vol 17 (4) ◽  
pp. 199-213 ◽  
Author(s):  
Dave Oliver ◽  
Celia Romm

This paper presents a critical approach to the way organizations justify adopting enterprise resource planning (ERP) systems. An earlier critical theory provides a framework for exploring the themes of communication, rationality and domination. Technology, process and organization are forms of domination that may appear in the context of ERP adoption. The literature on the formal and informal (qualitative) justification of information technology investment is reviewed and assessed. The significance of ERP systems is examined and also motives for their adoption. The data used for the study are electronically mediated justifications of ERP adoption that were presented by universities. A content analysis is applied to these data. The paper concludes that, despite reservations about the sensitivity of domination and emancipation to identification and measurement, there is some evidence to suggest people are considered to occupy a subservient role to technology, process and organization.


Author(s):  
Stephan Bode ◽  
Matthias Riebisch

A software architecture has to enable the non-functional properties, such as flexibility, scalability, or security, because they constitute the decisive factors for its design. Unfortunately, the methodical support for the implementation of non-functional requirements into software architectures is still weak; solutions are not generally established. Recently, there are only few approaches that actually deal with non-functional requirements during design; even fewer take advantage of traceability, which supports a mapping of requirements to solutions through the development process. Therefore, in this chapter the new architectural design method TraGoSoMa is presented, which supports these issues. The method uses a so-called Goal Solution Scheme, which guides the design activities, supports conflict resolution, decision-making, and the classification of solutions. For illustration purposes the chapter uses a case study from a reengineering project for a Manufacturing Execution System (MES) that is restructured according to the SOA principles and integrated with an Enterprise Resource Planning (ERP) system.


2020 ◽  
Vol 12 (10) ◽  
pp. 4303
Author(s):  
Wen-Hsien Tsai ◽  
Shu-Hui Lan ◽  
Hsiu-Li Lee

The purpose of this paper is to create a smart operating roadmap, which shows the entire process of a strategic business plan, including functions, methods, and tools, to link IFRS 8 (International Financial Reporting Standards No.8) to ABSC (Activity-Based Standard Costing), and to integrate ERP (Enterprise Resource Planning), MES (Manufacturing Execution System) under an Industry 4.0 environment. The IFRS is a global accounting framework that provides high-quality global accounting standards and governance principles for companies. Using the ABSC production decision model can support the Chief Operating Decision Maker (CODM) in planning Product–Business Unit (Product-BU) organization, which complies with the definition of the IFRS8 operating segments. The case study of the steel group uses the organizational design of the ERP system to achieve the systematization of reportable segments financial statements. In this process, the mathematical programing methods and ABSC can be used to obtain the optimal solutions for sales, costs, and profits. An international steel group case is used to demonstrate how to apply the methodology proposed in this paper for operating planning and control. The sensitivity analysis on the carbon emission reduction goal of environmental sustainability is also presented for the steel group case.


Author(s):  
Anis Ben Kheder ◽  
Sébastien Henry ◽  
Abdelaziz Bouras

Today, within the global Product Lifecycle Management (PLM) approach, success of design, industrialization and production activities depends on the ability to improve interaction between information systems that handle such activities. Enterprises deploy mainly PLM system, Enterprise Resource Planning system (ERP) and Manufacturing Execution System (MES) in order to manage sufficient product-related information and provide better customer-products. This paper proposes a methodological approach to improve the quality of data exchanged between engineering and production. This involves the integration among information systems especially the PLM-MES integration. Thus, the proposed approach aims to overcome the problem of data heterogeneity by proposing a mediation system resolving syntactic and semantic conflicts of data managed by these systems.


2010 ◽  
Vol 34-35 ◽  
pp. 845-849
Author(s):  
Zhi Gang Ji ◽  
Ling Xi Liu

As the supporting means for the development of enterprise, the construction of management control information system requires to be improved and upgraded continually in accordance with the development of China mine enterprises. Facing to China mine enterprises, the management control information system of production and operation based on three-layer structure is an integrative solution by combining management and control. The three-layer structure includes Enterprise Resource Planning (ERP), Manufacturing Execution System (MES), and Process Control System (PCS). Composed by inter-related systems of PCS, MES and ERP, the comprehensive and automatic system architecture can integrate them as a whole through the promotion of control technology, computing technology, and optimization technology, and can achieve the comprehensive application of mine information, control effectively the operating costs in mine production, improve production and management efficiency, enhance the core competitiveness of enterprises, and enable the production and operation management of mine enterprises to make a substantial step up.


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