scholarly journals Functional 3D Printed Polymeric Materials

Author(s):  
Denisse Ortiz-Acosta ◽  
Tanya Moore
Author(s):  
Karthik Babu ◽  
Oisik Das ◽  
Vigneshwaran Shanmugam ◽  
Rhoda Afriye Mensah ◽  
Michael Försth ◽  
...  

Abstract3D printing or additive manufacturing (AM) is considered as a flexible manufacturing method with the potential for substantial innovations in fabricating geometrically complicated structured polymers, metals, and ceramics parts. Among them, polymeric composites show versatility for applications in various fields, such as constructions, microelectronics and biomedical. However, the poor resistance of these materials against fire must be considered due to their direct relation to human life conservation and safety. In this article, the recent advances in the fire behavior of 3D-printed polymeric composites are reviewed. The article describes the recently developed methods for improving the flame retardancy of 3D-printed polymeric composites. Consequently, the improvements in the fire behavior of 3D-printed polymeric materials through the change in formulation of the composites are discussed. The article is novel in the sense that it is one of the first studies to provide an overview regarding the flammability characteristics of 3D-printed polymeric materials, which will further incite research interests to render AM-based materials fire-resistant.


Author(s):  
Ciera E. Cipriani ◽  
Taekwang Ha ◽  
Oliver B. Martinez Defilló ◽  
Manoj Myneni ◽  
Yifei Wang ◽  
...  

MRS Advances ◽  
2021 ◽  
Author(s):  
Nadia Rodriguez ◽  
Anil K. Bastola ◽  
Marc Behl ◽  
Patricia Soffiatti ◽  
Nick P. Rowe ◽  
...  

Abstract Inspired by the interesting functional traits of a climbing cactus, Selenicereus setaceus, found in the forest formations of Southeastern Brazil, we formulated a hypothesis that we can directly learn from the plants to develop multi-functional artificial systems by means of a multi-disciplinary approach. In this context, our approach is to take advantage of 3D-printing techniques and shape-memory hydrogels synergistically to mimic the functional traits of the cactus. This work reports on the preliminary investigation of cactus-inspired artificial systems. First, we 3D-printed soft polymeric materials and characterized them, which defines the structure and is a passive component of a multi-material system. Second, different hydrogels were synthesized and characterized, which is an active component of a multi-material system. Finally, we investigated how the hydrogel can be integrated into the 3D-printed constructs to develop artificial functional systems. Graphic abstract


Polymers ◽  
2019 ◽  
Vol 11 (2) ◽  
pp. 347 ◽  
Author(s):  
Shib Banerjee ◽  
Stephen Burbine ◽  
Nischay Kodihalli Shivaprakash ◽  
Joey Mead

Currently, material extrusion 3D printing (ME3DP) based on fused deposition modeling (FDM) is considered a highly adaptable and efficient additive manufacturing technique to develop components with complex geometries using computer-aided design. While the 3D printing process for a number of thermoplastic materials using FDM technology has been well demonstrated, there still exists a significant challenge to develop new polymeric materials compatible with ME3DP. The present work reports the development of ME3DP compatible thermoplastic elastomeric (TPE) materials from polypropylene (PP) and styrene-(ethylene-butylene)-styrene (SEBS) block copolymers using a straightforward blending approach, which enables the creation of tailorable materials. Properties of the 3D printed TPEs were compared with traditional injection molded samples. The tensile strength and Young’s modulus of the 3D printed sample were lower than the injection molded samples. However, no significant differences could be found in the melt rheological properties at higher frequency ranges or in the dynamic mechanical behavior. The phase morphologies of the 3D printed and injection molded TPEs were correlated with their respective properties. Reinforcing carbon black was used to increase the mechanical performance of the 3D printed TPE, and the balancing of thermoplastic elastomeric and mechanical properties were achieved at a lower carbon black loading. The preferential location of carbon black in the blend phases was theoretically predicted from wetting parameters. This study was made in order to get an insight to the relationship between morphology and properties of the ME3DP compatible PP/SEBS blends.


2019 ◽  
Vol 9 (1) ◽  
Author(s):  
Prisca Aude Eutionnat-Diffo ◽  
Yan Chen ◽  
Jinping Guan ◽  
Aurelie Cayla ◽  
Christine Campagne ◽  
...  

Abstract Although direct deposition of polymeric materials onto textiles through 3D printing is a great technique used more and more to develop smart textiles, one of the main challenges is to demonstrate equal or better mechanical resistance, durability and comfort than those of the textile substrates before deposition process. This article focuses on studying the impact of the textile properties and printing platform temperature on the tensile and deformations of non-conductive and conductive poly lactic acid (PLA) filaments deposited onto polyethylene terephthalate (PET) textiles through 3D printing process and optimizing them using theoretical and statistical models. The results demonstrate that the deposition process affects the tensile properties of the printed textile in comparison with the ones of the textiles. The stress and strain at rupture of the first 3D printed PLA layer deposited onto PET textile material reveal to be a combination of those of the printed layer and the PET fabric due to the lower flexibility and diffusion of the polymeric printed track through the textile fabric leading to a weak adhesion at the polymer/textile interface. Besides, printing platform temperature and textile properties influence the tensile and deformation properties of the 3D printed PLA on PET textile significantly. Both, the washing process and the incorporation of conductive fillers into the PLA do not affect the tensile properties of the extruded polymeric materials. The elastic, total and permanent deformations of the 3D-printed PLA on PET fabrics are lower than the ones of the fabric before polymer deposition which demonstrates a better dimensional stability, higher stiffness and lower flexibility of these materials.


2018 ◽  
Vol 210 ◽  
pp. 04049 ◽  
Author(s):  
Ales Mizera ◽  
Martin Bednarik ◽  
Martin Mizera ◽  
Katarina Tomanova ◽  
Martin Mohorko

To obtain the deeper knowledge about the mechanical behaviour of 3D printed polymeric materials it is necessary to study the material properties from the beginning to the end. The commonly processed polymeric materials (via injection moulding etc.) are already deeply studied and evaluated, but 3D printed specimens in the various orientation build are not yet. In this study the tensile impact test specimens were fabricated via a desktop material extrusion 3D printer Zortrax M200 processing ABS and HIPS in build orientation XY. The 3D printed tensile impact test specimens were examined to compare the effect of layer thickness. Impact pendulum Zwick HIT50P was used for tensile impact tests according to ISO 8256 standard. Optical microscopy was utilized to perform fractography on impact test specimens to explore the effect of the layer thickness on the fracture surface morphology of the failed specimens. This study demonstrates the need for material testing for specific processing as additive manufacturing technologies.


2021 ◽  
Author(s):  
Ramesh Chand ◽  
Vishal S Sharma ◽  
Trehan Rajeev

Abstract Polymer material based products in the engineering field are most widely produced by the multi jet printing (MJP). These products impart inherent benefits in manufacturing intricate contours and shapes at less additional expenses. This emphasizes the importance of studying the mechanical behavior of the manufactured parts, using polymeric materials in different orientations. In this investigation density, tensile behavior & hardness were studied for 3D-printed parts produced in four different orientations (A, B, C and D). It is found that for the best mechanical properties part should be fabricated using orientation ‘A’. Furthermore, for density and tensile strength part should not be fabricated using orientation ‘C’. Also in case of hardness part should not be fabricated in orientation ‘B’.


2022 ◽  
Author(s):  
Michael Sabatini Mattei ◽  
Boyuan Liu ◽  
Gerardo A. Mazzei Capote ◽  
Zijie Liu ◽  
Brandon G. Hacha ◽  
...  

Photonic topological insulators have emerged as an exciting new platform for backscatter-free waveguiding even in the presence of defects, with applications in robust long-range energy and quantum information transfer, spectroscopy and sensing, chiral quantum optics, and optoelectronics. We demonstrate a design for spin-Hall photonic topological insulators with remarkably low refractive index contrast, enabling the synthesis of photonic topological waveguides from polymeric materials for the first time. Our design is compatible with additive manufacturing methods, including fused filament fabrication for microwave frequencies, and constitutes the first demonstration of a 3D printed all-dielectric photonic topological insulator. We combine rapid device fabrication through 3D printing with high-speed FDTD simulation to quantify topological protection of transmission through “omega” shaped bent topological waveguides and find that one corner in the waveguide is 3-5 times more robust to disorder than the other. This dichotomy, a new empirical design rule for ℤ2 topological insulator devices, is shown to originate in the fundamental system symmetries and is illustrated via the distributions of Poynting vectors that describe energy flow through the waveguide. Taken together, our demonstration of 3D printed polymeric spin-Hall photonic topological insulators paired with quantification of robustness to disorder at bent topological interfaces provides a rapid, flexible scheme for engineering high-performance topological photonic devices across multiple frequency regimes from microwave to THz, to visible.


2021 ◽  
Vol 58 (1) ◽  
pp. 176-185
Author(s):  
Georgiana Chisiu ◽  
Nicolae-Alexandru Stoica ◽  
Alina-Maria Stoica

Recently, 3D-printed polymeric materials have been successfully replacing the usual ones especially used in sliding systems like couplings. Among the polymeric materials, Acrylonitrile Butadiene Styrene (ABS) and Poly Lactic Acid (PLA) can be the competitive materials in such application after 3D-printing. In this study, 3D printing was used to produce samples from ABS and PLA via fused deposition modelling (FDM) technology. Then friction behavior of 3D-printed samples was investigated depending on printing orientation of the samples. Ultra High Molecular Polyethylene Weight (UHMWPE), as a well-known industrial polymer, was also used for comparing the friction behavior of 3D-printed ABS and PLA polymers. Friction tests were conducted using a pin-on-plate type tribometer according to ASTM G133 under different applied loads and sliding speeds at room temperature. It was found that printing orientation of all ABS and PLA samples has a considerable effect on their friction behavior. Transverse direction (T.D) of the 3D-printed samples shows higher coefficient of friction (COF) values than the longitudinal direction under all applied loads and sliding speeds. On the other hand, COF values obtained in both 3D-printed samples increase as the load and speed increase regardless of the printing direction. When both 3D-printed materials are compared, PLA samples exhibit lower COF values than ABS samples in both printing directions and under all loads and speeds. However, the UHMWPE sample produced with traditional method shows much lower COF values and stable change in friction behavior under all conditions compared to 3D-printed PLA and ABS samples.


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